I suppose it’s time for a bit of an update. Got the block back from Righetti’s in Stockton late last week. They are a Cummins engine dealer with a full on industrial engine machine shop. The founder, Ray Sr. (93 years of age with a tiger’s grip of a handshake) is actually who performed the repair.
Ray pinned the crack, then he bored most of the way down, but left a little shelf at the bottom to land the 50 thousandths thick sleeve that he made and pressed in to complete the repair.
Yesterday we attempted to put the liners in, but ran into a little bit of trouble with the stupid liner sealing bands that come in the CTP kit. Ended up throwing the bands away as they are impossible to use, and we also ditched the crappy liner shims that come with the CTP liner kits. They are die-cut and their die set is either misadjusted or dull and instead of a clean cut with an even thickness of shim, their cutter distorted the stainless and left a sharp burr on one outside edge of each shim that adds to the thickness of the shims. We tossed them and ordered a full set from Cat (there goes another $17/hole). But what a difference in quality. They are precision ground to the exact thickness, dropped right into place without hanging up like the CTP ones did, and all liner protrusion measurements were right at 5 thousandths which is the upper limit of spec.
We used a few bolts with some oversize washers to hold the liners in place and flipped the block over and got the cam and crankshaft (both polished by Righetti’s) re-installed with all new bearings. Checked clearances on the crankshaft with blue plastigauge. They’re all towards the upper limit of specs but they’re within spec, so that’s the main thing.
Tomorrow amongst other things, the flywheel housing is going back on. I scoured the parts manual and I don’t see a gasket anywhere that goes between the block and the flywheel housing. I also couldn’t find a part number for a gasket that goes between the face where the engine oil pan butts up and bolts to the flywheel housing either. I may put some permatex on those surfaces where they mate together if nothing else to prevent any moisture from getting trapped in there and rusting them up.
Maybe I’ll be a little better with taking more pics tomorrow…..its been a crazy few weeks running around chasing things down for this engine in addition to several other concurrent orders of business.
-Nick