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D4 pony drive questions.

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3 years 11 months ago #224221 by Mangoman
Replied by Mangoman on topic D4 pony drive questions.
Thank you Neil and Eddie for your responses. Sorry I realized I did a very poor job of explaining my concern. I will confirm when I put the crank gear back on, but I do believe the "washer" was spinning free behind the crank gear. Does that not seem odd? I did remove the lip seal previous to taking the picture but it was in place properly. Just seems to me the washer should fit tight to the end of the crank...

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3 years 11 months ago #224239 by neil
Replied by neil on topic D4 pony drive questions.
It shouldn't be spinning freely like that Nathan - I don't have the parts catalog to hand but I think there's only the gear pressing against it, but I could be wrong. In any case, it should be locked in solid with the crank

Cheers,
Neil

Pittsford, NY

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3 years 11 months ago - 3 years 11 months ago #224249 by edb
Replied by edb on topic D4 pony drive questions.
Hi Team,
as you suspect and as Neil says above, the washer is trapped between the gear and the crank shoulder to seal oil transfer thru that joint.
The gear is a really tight fit and in my experience at The Dealer and beyond we heated the gears so they drop onto the crank with the "S" timing marks on the crank and gear aligned, and a best guess at when the gear has cooled enough the bolts and washer are fitted, and tightened to spec.--the gear is given a moderate hammer blow to a suitable punch to further seat it as it has likely shrunken away from the washer as it cooled. Re-tension the bolts and set the lock.
NOTE :- you must back up the crank main bearing journal web on that side with a tool like shown below or risk stressing the already flimsy main bearing retaining dowel system by putting the blow force thru the main bearing dowel on that side--dowel will be loosened and main bearing moved and the process of excessive end-float that breaks cranks starts.

The tooling shown is part of a tractor linkage found in the scrap pile at Meyer Ranch when Mike and I did a pair of ponies some years back. Any metal bar that is similar and fits between the bigend journal webs as shown will work.
Set the crank on the bar as shown and you should be good to go without stressing the main bearing and dowel.

Hope this helps.
Cheers,
Eddie B.
Attachments:
Last edit: 3 years 11 months ago by edb.
The following user(s) said Thank You: Mangoman

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3 years 11 months ago #224372 by Mangoman
Replied by Mangoman on topic D4 pony drive questions.
Thank you Eddie for the pointers about backing up the crank web. I used a 5/8x8 bolt and ground/ filed the head so I could fit it down there and snugg it in the web. Managed to get most of it together. I checked cam and crank end play, crank bearing clearance, valve clearance. Everything looked ok. I think proper snow will come soon so I wanted it buttoned up and able to push snow soon. I told my wife I would give her tomorrow afternoon off and wouldn't touch the Cat so I worked until 11pm tonight with my headlamp. Heres what the old girl looks like tonight. Also, feel free to correct me but I dont think it is possible to snake the pinion drive in without removing the governor on this unit because it has a Laplante Choate blade and the brace does not allow the clearance- I dont think...It wasn't a big deal anyways and it gave me a chance to clean 75yrs of schmegma out of the housing.
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3 years 11 months ago #224375 by neil
Replied by neil on topic D4 pony drive questions.
Looking good! Also looking forward to that video of it cranking up : )
Our snow has tried a couple of times but isn't sticking yet - 55 yesterday so no chance.

Cheers,
Neil

Pittsford, NY
The following user(s) said Thank You: Mangoman

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3 years 11 months ago #224379 by Mangoman
Replied by Mangoman on topic D4 pony drive questions.
We got 10cm back around Oct 20 and maybe another 10 in mid November and nothing since. About 10cm in the yard and below 0c all day. We often get a 20 to 30cm proper snowfall just before Christmas. I think I will take today off and go on another late night "headlamp bender" later this week and get it all buttoned up.
The following user(s) said Thank You: Ray54

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3 years 11 months ago #224380 by edb
Replied by edb on topic D4 pony drive questions.
Hi Mangoman,
add on pieces can add a whole new dimension to how things should proceed and finally end up being.
Well done.
Eddie B.

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2 years 3 months ago - 2 years 3 months ago #240286 by rsilva11
Replied by rsilva11 on topic D4 pony drive questions.
I picked up that outer seal you mentioned. Any idea where I might find the metal clad seal?  2-A-3686 
Last edit: 2 years 3 months ago by rsilva11.

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2 years 3 months ago #240293 by gemdozer
Replied by gemdozer on topic D4 pony drive questions.
I check tomorrow I should still have some

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2 years 2 months ago #240372 by rsilva11
Replied by rsilva11 on topic D4 pony drive questions.
I did find and ordered it.  Thanks

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