Help! I ran this machine out of fuel a couple months ago. Fueled it up, primed it, and it was running weak, slow to throttle up and would bog down like starving for fuel. Previously it ran great. Now I Had to prime it each time I started it. Eventually it got worse, sounded like it was missing sometimes and it got hard to shut off, would sputter for a bit instead of just shutting off. So I parked it, checked the tank for blockages, garbage, etc. Cleaned out the lines, changed the filter, replaced the primer pump. At this point I am 100% confident the injection pump is getting what it needs from the gravity fuel system. I have bled the injector lines over a dozen times. It currently won’t fire up for more than a moment when I prime it. I got it to run a little longer using the hand priming pump to keep it running. Its just not getting more fuel than it takes to make a little smoke like this:
imgur.com/a/V7ZsmJM
Here is what the spray from the top of the pump looks like:
imgur.com/a/Av3Nt5O
Tonight I unhooked the fuel line at the filter and confirmed strong gravity feed of fuel from the tank, letting it run into a can for awhile.
I hooked up an electric fuel pump and a fuel line feeding from a can and connected it to the inlet of the fuel filter. Still wouldnt start and bled the injector lines again for good measure. The electric pump pushed enough that I could prime pump and bleed injector lines.
Bypassed the filter and fed fuel directly into the pump. Same deal. The fuel flows really nicely out of the injection pump bleeder line when the pump is running and it is directlyconnected like this. It popped and tried to start but still wont fire up. Lots of white then dark smoke. Bled the injector lines again. Ran it on ether a little for the heck of it. I did notice the fuel pressure gauge had movement and it got to half way on thegauge after awhile of continuous cranking.
So I pulled the cover off the side of the pump. Not much crud in there. A small bit of shiny particles and some surface rust particles laying on the bottom. The insideface of the cover plate had light surface rust.
One thing I noticed is nothing moves with the throttle lever. No rack sliding or anything. Is that something that only moves when theengine is turning?
Checked fuel flow into the pump with the cover off:
imgur.com/a/fhJ4Tx9
I guess next step is remove the injectors and crank it to see what their flow looks like with them hooked to the lines, or something else? Should I just take the injectors somewhere to have them tested/inspected?
I dont think I can really test the transfer pump which is on the front of the pump any way other than cranking it with that side plate off and observing the flow, which doesnt quantify much.