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D4 7U Brake replacement question

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2 years 3 weeks ago #241997 by toddsmith23
I have the service manual, but hard to see if i can remove & replace the brake bands with a) Transmission cover removed, and b) Winch installed.

I'd have access to the top of the bands, but do i need the winch removed to access the back side?

thanks in advance
-Todd

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2 years 3 weeks ago - 2 years 3 weeks ago #241998 by Rome K/G
Trans cover removed, No need to remove the winch. Unless the control shaft is in the way.
Last edit: 2 years 3 weeks ago by Rome K/G.

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2 years 3 weeks ago #242000 by toddsmith23
There is a control shaft that goes into a gear box of sorts on top of the winch. Can this be removed from the winch?

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2 years 3 weeks ago #242001 by toddsmith23
Here's a picture of the control shaft & gear box on top of winch. I'm thinking i can remove the gear box & shaft, then pull the trans cover. Sound about right?

looks like i'm going to need the Cat publication for the winch...

BTW: any idea what the winch might weigh? I'm guessing 1500 lbs or so..?
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2 years 3 weeks ago #242002 by neil
Supposedly my D2 winch is 800#. I can't imagine the D4 winch would be twice as heavy if that weight is accurate?

Cheers,
Neil

Pittsford, NY

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2 years 3 weeks ago - 2 years 3 weeks ago #242004 by Rome K/G
D4N 1300 lbs without cable.
Last edit: 2 years 3 weeks ago by Rome K/G.

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2 years 3 weeks ago - 2 years 3 weeks ago #242006 by PNW.Hillbilly
You only need to pull the winch if you are doing steering clutches.. You can remove that top cover of the winch once the seat is removed. It is just a single fork in there that hangs straight down. D4/D4N winch is ~1300lbs as Rome said.

The winch manuals are free here: www.alliedsystems.com/pubs/pubs.php# (go to allied winch/parts manuals/archive).
Last edit: 2 years 3 weeks ago by PNW.Hillbilly.
The following user(s) said Thank You: toddsmith23

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2 years 3 weeks ago #242007 by Rome K/G
Just to clarify, I think you meant "just remove the transmission cover", if I'm correct?

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2 years 3 weeks ago #242008 by toddsmith23
Yes, remove only the trans cover (i'm replacing it with a 2 piece anyway). Hoping not to remove the winch as all my heavy equipment is 450 miles east of the D4....

 

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2 years 3 weeks ago #242009 by toddsmith23
This is great info! The winch will be a future project, the drum is cracked in half.. not sure it's viable at this point without a donor. 

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