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Opinions and ideas on track chains and oil leaks please.

Opinions and ideas on track chains and oil leaks please.

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Julian
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Subject is my old D4. I'm getting to the end of all the jobs now, but still not at the stage to be thinking about paint. There's one or two biggish ones that I'm undecided on regarding what would be the best plan.

The tractor is only ever going to be a hobby for me and will be very unlikely to do any real work. The track chains are very worn (as I see it anyway) and all the pins have been welded in place, including the master pin.

After I replaced the final drives oil I got one little leak and one big leak from the seals outboard of the final drive sprockets - this came about as the old oil level was just below the final drive shaft and so didn't want to escape.

Looking at the service manual it doesn't look like any massive job to change the seals - but I'd have to remove the track (pins welded in place) and the track roller frames. I guess I could grind the weld off a pin and make a puller from a bottle jack to separate the track - or would I be able to remove the track roller guide frame and somehow move it away with the track still joined together? While replacing the seals I could also tackle the track chains via fitting some 'new' good secondhand chains - if I could find any.

Then again, I could just allow the final drive oil levels to drop down a little until the leaking stopped, paint it all up and do nothing!

I've included a few pictures and would be grateful for any thoughts on the matter.

Cheers Julian.

[img]http://i251.photobucket.com/albums/gg291/Julian100_01/DSCN0471.jpg[/img]

[img]http://i251.photobucket.com/albums/gg291/Julian100_01/DSCN0473.jpg[/img]

[img]http://i251.photobucket.com/albums/gg291/Julian100_01/DSCN0472.jpg[/img]

[img]http://i251.photobucket.com/albums/gg291/Julian100_01/DSCN0470.jpg[/img]

[img]http://i251.photobucket.com/albums/gg291/Julian100_01/DSCN0469.jpg[/img]
D47J5052
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Fri, Apr 29, 2011 11:33 PM
cojhl2
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Well you are right, the track group is pretty well shot! but the sprocket seems to be in good shape.

But,,, we had a 3cyl on the farm that leaked a little oil out of one final and we just kept it full. About once a week we added a little oil. The leak was not as bad as what yours appears however.

It would be nice if you could redo the track group but it all depends on dollars you wish to spend.

If it were me as broke as I am I would not spend much on paint until I had the tracks and leak fixed.

The paint looks pretty good to me, I would not even budget it yet. How is the engine and transmission?
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Fri, Apr 29, 2011 11:44 PM
STEPHEN
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Reply to cojhl2:
Well you are right, the track group is pretty well shot! but the sprocket seems to be in good shape.

But,,, we had a 3cyl on the farm that leaked a little oil out of one final and we just kept it full. About once a week we added a little oil. The leak was not as bad as what yours appears however.

It would be nice if you could redo the track group but it all depends on dollars you wish to spend.

If it were me as broke as I am I would not spend much on paint until I had the tracks and leak fixed.

The paint looks pretty good to me, I would not even budget it yet. How is the engine and transmission?
Oh, just fix it! It will work better, look better and add value. Find some better used chains to put on soon as way better sets than that are retiring to China.
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Fri, Apr 29, 2011 11:58 PM
Mike Meyer
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Reply to STEPHEN:
Oh, just fix it! It will work better, look better and add value. Find some better used chains to put on soon as way better sets than that are retiring to China.
My D2 4U has welded in pins, and worn bushes just like your D4, if you are only going to do 10 -20 hours a year of "playing" on the tractor I would leave those tracks on it for now, but keep your eyes open for a decent secondhand set, even out of the USA, budget on $500- $1,000 for both.

You will see your bottom rollers are getting low too, they are hitting the pin bosses creating a flat spot, again I would leave that area alone until you find better track chains. It is not a huge job to weld those up, or buy good secondhand ones.

My "old" D4's (RD4, 2T, 7J) all have a large ring adjuster on the final drive sprocket that allows you to take the wear up, I couldn't see them in your photo from the angle, but they are outboard of the rear sprockets and are rotated to tighten the sprocket. What model is your D4?

Are you running 140W oil in those final drives, because that would be my next suggestion for a show tractor not doing any serious work. I agree about the paint work too, the little I can see looks OK, a lot of collectors prefer old Cats in their original paint, no matter how bad it is.

Good luck.
regards
Mike
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Sat, Apr 30, 2011 4:09 AM
Julian
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Reply to Mike Meyer:
My D2 4U has welded in pins, and worn bushes just like your D4, if you are only going to do 10 -20 hours a year of "playing" on the tractor I would leave those tracks on it for now, but keep your eyes open for a decent secondhand set, even out of the USA, budget on $500- $1,000 for both.

You will see your bottom rollers are getting low too, they are hitting the pin bosses creating a flat spot, again I would leave that area alone until you find better track chains. It is not a huge job to weld those up, or buy good secondhand ones.

My "old" D4's (RD4, 2T, 7J) all have a large ring adjuster on the final drive sprocket that allows you to take the wear up, I couldn't see them in your photo from the angle, but they are outboard of the rear sprockets and are rotated to tighten the sprocket. What model is your D4?

Are you running 140W oil in those final drives, because that would be my next suggestion for a show tractor not doing any serious work. I agree about the paint work too, the little I can see looks OK, a lot of collectors prefer old Cats in their original paint, no matter how bad it is.

Good luck.
regards
Mike
Thanks for the replies, I've decided that I will replace the tracks (chains) soon. I'll get it right and then I'll not be looking at the tracks every time I set eyes on it thinking they need changing! So I'm looking out for some second hand ones really as new ones are possible but tending towards the expensive for a hobby.

I know that the bottom rollers are ''scalping'' the track pin bosses - is this because of track wear or roller wear? I've got the facilities to build up the roller bottoms with MIG and to square the things back up in a lathe.....

Mike, I'm not sure about the large ring adjusters on the FD sprocket, I've just received the manuals from the States so I'll investigate, my D4 model should be in my signature.

I've already got some 140 weight oil in the FD's, I'm (for now) thinking that the seals have seen better days. If I replace the tracks then there's not a lot extra involved to remove the track frames and strip down the seals - well that's the plan for now😆

Regards Julian.
D47J5052
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Mon, May 2, 2011 3:31 AM
Mike Meyer
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Reply to Julian:
Thanks for the replies, I've decided that I will replace the tracks (chains) soon. I'll get it right and then I'll not be looking at the tracks every time I set eyes on it thinking they need changing! So I'm looking out for some second hand ones really as new ones are possible but tending towards the expensive for a hobby.

I know that the bottom rollers are ''scalping'' the track pin bosses - is this because of track wear or roller wear? I've got the facilities to build up the roller bottoms with MIG and to square the things back up in a lathe.....

Mike, I'm not sure about the large ring adjusters on the FD sprocket, I've just received the manuals from the States so I'll investigate, my D4 model should be in my signature.

I've already got some 140 weight oil in the FD's, I'm (for now) thinking that the seals have seen better days. If I replace the tracks then there's not a lot extra involved to remove the track frames and strip down the seals - well that's the plan for now😆

Regards Julian.
On my D4 7J, S/N 1261 there is a large castellated adjutment ring just outboard of the rear sprocket that is turned to take up the wear in the bearings.

On my D4 2T I can actually slightly wobble the rear sprocket on the right hand side, and needless to say there was no oil in that side final drive when I bought the poor Ol girl a year ago.

Have another look for that ring. Your Cat was built in 1941.
regards
Mike
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Mon, May 2, 2011 4:16 AM
Deas Plant.
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Reply to Mike Meyer:
On my D4 7J, S/N 1261 there is a large castellated adjutment ring just outboard of the rear sprocket that is turned to take up the wear in the bearings.

On my D4 2T I can actually slightly wobble the rear sprocket on the right hand side, and needless to say there was no oil in that side final drive when I bought the poor Ol girl a year ago.

Have another look for that ring. Your Cat was built in 1941.
regards
Mike
Hi, Julian.
The general consensus seems to be that those track chains ahve seen better days. I would add that those better days were probably so long ago that the tractor has forgotten them. The roller flanges hitting the pin bosses is a result of low rail height and worn bottom rollers. Both can be rebuilt but, with the wear in those pins and bushes, I think you would be better off looking for a better set of second hand chains for it.

If you have the facilities to rebuild the rollers and machine them back, I think it would be a good idea, in view of what you have mentioned regarding the tractor's future, to find a replacement set of chains, oxy-cut those current chains off, remove the track frames and turn them over. Then you can remove the bottom rollers, dismantle them, rebuild the shells, re-seal if needed and replace. While you are at it, you might like to check the idlers to see if they need rebuilding, new bearings, seals, etc..............

The above also gives you a clear shot at replacing the outer seal on the sprocket.

If my memory sreves me right, tightening the bearing adjustment that Mike Meyer mentioned ONLY tightens the bearing. It will not stop the seal from leaking. If my memory serves me right, even back then the sprockets were a press fit on the drive axle spline and should not wobble slightly as Mike said one of his does. This wobble on Mike's tractor may only be the bearing but if it is the sprocket moving on the axle, that is a whole different ball game which requires replacement of the axle and sprocket to repair.

Again if my memory serves me right, there was not supposed to be any oil getting out to the track frame outer bearing as it was a greaseable bearing.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Mon, May 2, 2011 5:04 AM
Mike Meyer
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Reply to Deas Plant.:
Hi, Julian.
The general consensus seems to be that those track chains ahve seen better days. I would add that those better days were probably so long ago that the tractor has forgotten them. The roller flanges hitting the pin bosses is a result of low rail height and worn bottom rollers. Both can be rebuilt but, with the wear in those pins and bushes, I think you would be better off looking for a better set of second hand chains for it.

If you have the facilities to rebuild the rollers and machine them back, I think it would be a good idea, in view of what you have mentioned regarding the tractor's future, to find a replacement set of chains, oxy-cut those current chains off, remove the track frames and turn them over. Then you can remove the bottom rollers, dismantle them, rebuild the shells, re-seal if needed and replace. While you are at it, you might like to check the idlers to see if they need rebuilding, new bearings, seals, etc..............

The above also gives you a clear shot at replacing the outer seal on the sprocket.

If my memory sreves me right, tightening the bearing adjustment that Mike Meyer mentioned ONLY tightens the bearing. It will not stop the seal from leaking. If my memory serves me right, even back then the sprockets were a press fit on the drive axle spline and should not wobble slightly as Mike said one of his does. This wobble on Mike's tractor may only be the bearing but if it is the sprocket moving on the axle, that is a whole different ball game which requires replacement of the axle and sprocket to repair.

Again if my memory serves me right, there was not supposed to be any oil getting out to the track frame outer bearing as it was a greaseable bearing.

Just my 0.02.
Hey Deas, I only suggested he check that adjuster first because I have a D4 the same vintage with one sprocket loose, and I remember clearly our inhouse Cat repair Guru, Mr. "edb" giving me some very sound advice a year ago when trouble shooting a problem on my RD6, "Mike" he said, " do the simple and obvious things first, always return the tractor to basic original specification and adjustment before getting too fancy and stripping it down".

Like if you have a pilot motor running rough and you find two different brands of old spark plugs in it, do the obvious thing and replace the plugs with the correct type, before removing and rebuilding the pilot motor, as I saw someone do here recently. From what I read they removed and stripped down what appeared to be a perfectly good pilot motor, simply because of a minor exhaust gasket leak.

I haven't pulled a D4 sprocket yet, only D2, but I'm sure you are right about a loose sprocket on the shaft not impacting the final drive oil seal.
All the best
Mike
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Mon, May 2, 2011 1:39 PM
4x6zh itzik
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Reply to Mike Meyer:
Hey Deas, I only suggested he check that adjuster first because I have a D4 the same vintage with one sprocket loose, and I remember clearly our inhouse Cat repair Guru, Mr. "edb" giving me some very sound advice a year ago when trouble shooting a problem on my RD6, "Mike" he said, " do the simple and obvious things first, always return the tractor to basic original specification and adjustment before getting too fancy and stripping it down".

Like if you have a pilot motor running rough and you find two different brands of old spark plugs in it, do the obvious thing and replace the plugs with the correct type, before removing and rebuilding the pilot motor, as I saw someone do here recently. From what I read they removed and stripped down what appeared to be a perfectly good pilot motor, simply because of a minor exhaust gasket leak.

I haven't pulled a D4 sprocket yet, only D2, but I'm sure you are right about a loose sprocket on the shaft not impacting the final drive oil seal.
All the best
Mike
[quote]= " do the simple and obvious things first, always return the tractor to basic original specification and adjustment before getting too fancy and stripping it down".[/quote]

This guy is right
Even very right 👍

I would allow the oil level down from the maximum
Follows leak
Often a low oil level liquid disappears.
Of course, only slightly lower level
Check free of Axis
Leakage indicates a problem

Itzik
Deas Plant.
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Reply to Mike Meyer:
Hey Deas, I only suggested he check that adjuster first because I have a D4 the same vintage with one sprocket loose, and I remember clearly our inhouse Cat repair Guru, Mr. "edb" giving me some very sound advice a year ago when trouble shooting a problem on my RD6, "Mike" he said, " do the simple and obvious things first, always return the tractor to basic original specification and adjustment before getting too fancy and stripping it down".

Like if you have a pilot motor running rough and you find two different brands of old spark plugs in it, do the obvious thing and replace the plugs with the correct type, before removing and rebuilding the pilot motor, as I saw someone do here recently. From what I read they removed and stripped down what appeared to be a perfectly good pilot motor, simply because of a minor exhaust gasket leak.

I haven't pulled a D4 sprocket yet, only D2, but I'm sure you are right about a loose sprocket on the shaft not impacting the final drive oil seal.
All the best
Mike
Hi, Mike Meyer.
I have no argument at all with your/EDB's approach of doing the simple things first. That is the way I approach problem solving too, maybe 'cos I'm a lazy 'illegitimate person'. All I was trying to do was point out the limitations of tightening that adjustment.

I am also not sure that a loose sprocket would not affect the inner seal. It's been a LONG time since I was last involved with any D4 final drive - the last one was a 2T back in 1964 - but I seem to remember that there is a sealing face either on or attached to the inner face of the sprocket. If so, a loose sprocket would be 'bad news' for that seal.

One thing that a LOT of people forget or don't even consider about seals is that if they are letting oil OUT, they can also let dirt IN. These machines are NOT like the early DowNunder-built Chamberlain farm tractors where you 'threw a handful of gravel' into the transmission or the differential after you had rebuilt them to help everything bed in. LOL.

As solid as they mostly are, Cats still like SURGICAL CLEAN on everything inside.

I am ALWAYS open to correction about anything technical that I post 'cos I have NO workshop manuals or parts books or technical journals to refer to, only a 'vintage' memory - - - 'n' I never was a mechanic or fitter anyway, just a mug operator.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Mon, May 2, 2011 4:04 PM
tctractors
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Reply to Deas Plant.:
Hi, Mike Meyer.
I have no argument at all with your/EDB's approach of doing the simple things first. That is the way I approach problem solving too, maybe 'cos I'm a lazy 'illegitimate person'. All I was trying to do was point out the limitations of tightening that adjustment.

I am also not sure that a loose sprocket would not affect the inner seal. It's been a LONG time since I was last involved with any D4 final drive - the last one was a 2T back in 1964 - but I seem to remember that there is a sealing face either on or attached to the inner face of the sprocket. If so, a loose sprocket would be 'bad news' for that seal.

One thing that a LOT of people forget or don't even consider about seals is that if they are letting oil OUT, they can also let dirt IN. These machines are NOT like the early DowNunder-built Chamberlain farm tractors where you 'threw a handful of gravel' into the transmission or the differential after you had rebuilt them to help everything bed in. LOL.

As solid as they mostly are, Cats still like SURGICAL CLEAN on everything inside.

I am ALWAYS open to correction about anything technical that I post 'cos I have NO workshop manuals or parts books or technical journals to refer to, only a 'vintage' memory - - - 'n' I never was a mechanic or fitter anyway, just a mug operator.

Just my 0.02.
Julian I always check the Dead shaft nut first to make sure things have not worked undone,this happens through lack of grease to the pivot bearing, then if this is good I set into tightening the pre-load adjustment, this is Dogged up fairly tight using an adjustable C spanner, you can over do this tension setting so its realy down to feel, anything around 3ft long will put a good enough loading on this adjustment, I am thinking you will be making something to hook in to the hub, this will also tension up the seals and possibly help things out with your "Sweating Hub", I hope this makes sense to you, its also a lot easier to do with the track off and the spocket needs to be clear of the floor or no weight on it, any slack in these bearings always makes the rim drip, there is also a dirt guard (labrith) ring built onto the sprocket and carrier this makes things hard for dirt to directly knacker the seal, I am going to strip out a couple of F/Drives on a D4C in a few weeks so I will take a few pic's if it helps you.

tctractors

p.s. it might be worth a pm to me if you need any help as I see you are on the same Rock.

p.p.s. Deas, your memory is wrong on the nut/seal thing
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Tue, May 3, 2011 12:16 AM
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