Reply to SJ:
I have the Cat spec sheet and yes the valves are set .010" hot and at the dealer I (we) always set them .002" more when cold or would be .012" cold but it,s a good idea to check them if you want when the engine is warmed up.He just didn,t get his decimals written as should be as the "0" has to be in there after the period.
Have you tried it without the air cleaner (just for grins)?
If the flywheel is one hole off, then you probably would have broken something in the injection pump when you turned it after incorrectly setting the lifters because of the flywheel problem, but if you don't have any luck without the air filter on it,...................
I would take off the valve cover, remove any convenient injector, remove the side cover on the injection pump and the flywheel timing pointer window cover.
Then put a LONG wire or somesuch down onto the top of the piston through the precombustion chamber and have someone roll the engine over while watching the wire for TDC/BDC, the valve rockers for valve movement and the injection pump lifter for pump timing.
When your piston gets to TDC, you should have either
1 exhaust closing and intake opening, that injection pump lifter NOT moving, and the flywheel mark for that cylinder pair coming up to the pointer.
OR
2 both valves closed,
your injection pump lifter should be rising
And the flywheel mark for that cylinder pair should be coming up.
How many helpers can you round up?😄
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄