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yet more questions on D2

yet more questions on D2

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newd6
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I have several questions since I was out pushing dirt then cleaning my 5j. First and foremost is I have a fuel leak from the rearward end of the injector pump. It looks to be coming from around the cover on the outward side. My question is do I have to pull and subsequently rebuild the injector pump to fix this or can I just reseal the cover or better tighten the bolts holding it on. I have tired nothing of any nature yet. It is running and Why mess with it if it is not causing problems other than the leak ...BUT.

Next is power. It might be related to the other above issue but it seems like the critter has less power pushing than I expected. I was pushing on an old rotting fir stump and the thing would not push it w/o digging in and almost killing it. Now some of that it exactly what it should do but this is not a large stump. I guess I thought it would handle that with a little more ease that it did but it seemed to lack power.

Not sure if it is related to the leak or just my higher expectations on what I thought it would be.

Next is that the left brake pedal goes to the floor w/o resistance. I have not had an opportunity to look into a broken linkage etc so I cannot say. Also the left steering clutch does not function(nothing new) but not being able to get anything out of the brake does not help me in getting the steering clutch functioning if I can't heat the thing up with the brake.

I know it is early and this is not much info, so I will look into it more likely monday but any thoughts would be appreciated as always.

Yes, yes... I know it is not the D6 but expected more from the CAt vs the little JD 420. Brush rake or ripper on blade may have helped on the stump too but never the less I thought I would pull up to it and push with full power and pop it out.. yeah I know... LOL

thanks

tom
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Sun, Jul 4, 2010 2:39 AM
ccjersey
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There should be a drain line from the bottom of the injection pump housing. This catches any fuel that leaks around the pump plungers and is deflected into a catch trough and drained away before it dilutes the lubricating oil in the lower part of the housing.

It sounds as if your drain line has been capped off, crushed or just plain clogged. There are also drains from the vent on the top of the filter tower where you bleed the filters as well as the fuel transfer pump seal and the injector waste line that connects along the top of the injectors.

As for the power, what kind of smoke does it make and how does it sound when you load it? Missing? LOTS of black smoke?

What does your fuel pressure gauge indicate while running?
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare timešŸ˜„
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Sun, Jul 4, 2010 4:52 AM
newd6
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Reply to ccjersey:
There should be a drain line from the bottom of the injection pump housing. This catches any fuel that leaks around the pump plungers and is deflected into a catch trough and drained away before it dilutes the lubricating oil in the lower part of the housing.

It sounds as if your drain line has been capped off, crushed or just plain clogged. There are also drains from the vent on the top of the filter tower where you bleed the filters as well as the fuel transfer pump seal and the injector waste line that connects along the top of the injectors.

As for the power, what kind of smoke does it make and how does it sound when you load it? Missing? LOTS of black smoke?

What does your fuel pressure gauge indicate while running?
CCJ

No smoke while pushing just kind of "normal idle" exhaust. That too suprised me. I expected black smoke when I got to pushing on the stump but the cat just dug in the tracks. MAybe a little grey exhaust but not what the D6 does under load pushing rocks, dirt etc.

As for my fuel pressure gauge, I think it is broken as it reads straight up all the time, at least from what I could tell. I am going back out there tomorrow to check it out again so I will check on it and post again.

Thanks

Tom
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Mon, Jul 5, 2010 1:14 AM
drujinin
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Reply to newd6:
CCJ

No smoke while pushing just kind of "normal idle" exhaust. That too suprised me. I expected black smoke when I got to pushing on the stump but the cat just dug in the tracks. MAybe a little grey exhaust but not what the D6 does under load pushing rocks, dirt etc.

As for my fuel pressure gauge, I think it is broken as it reads straight up all the time, at least from what I could tell. I am going back out there tomorrow to check it out again so I will check on it and post again.

Thanks

Tom
With the new fuels there are vast reductions in exhaust particulate. I was digging out a tree with my 5J over Fathers Day weekend. (We didn't get any pictures until the tree was on a trailer being towed down the road) Getting right down in the hole and lug the engine down still didn't always indicate black smoke. Those little tractors will get right down and spin both tracks as they are dropping in RPMs. I account most of the black smoke reduction to the new cleaner fuel available.
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Mon, Jul 5, 2010 6:18 PM
64farmboy
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Reply to drujinin:
With the new fuels there are vast reductions in exhaust particulate. I was digging out a tree with my 5J over Fathers Day weekend. (We didn't get any pictures until the tree was on a trailer being towed down the road) Getting right down in the hole and lug the engine down still didn't always indicate black smoke. Those little tractors will get right down and spin both tracks as they are dropping in RPMs. I account most of the black smoke reduction to the new cleaner fuel available.
I was surprised at the lack of the black plume under load, I see these pictures of the bigger machines under load looking like the old 97 steam locomotive.
I was pushing stumps with my 5U D2 and the exhaust was almost clear and she was working at just the point of tracks slippingšŸ˜–mokin: good load, good traction
Restored 1970 ford tractor,1931 Model A PU streetrod, lifted 1978 F150, 1971 VW bug, antique chain saws
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Mon, Jul 5, 2010 6:30 PM
drujinin
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Reply to 64farmboy:
I was surprised at the lack of the black plume under load, I see these pictures of the bigger machines under load looking like the old 97 steam locomotive.
I was pushing stumps with my 5U D2 and the exhaust was almost clear and she was working at just the point of tracks slippingšŸ˜–mokin: good load, good traction
The U series has about 6 to 10hp than a J series. It will still "spin out" and not make black plumes of exhaust either. I would believe that this is an indication of getting the fuel efficeincy, economy and horsepower/weight ratio exactly right.
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Mon, Jul 5, 2010 6:57 PM
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