Reply to OzDozer:
Paul - Both diesel and kerosene are solvents, but kerosene is the product recommended by Cat for washing compartments. Yes, the rollers with a threaded plug in the end, with a 3/8 square hole, are lubed-for-life rollers. They take engine oil .. and the oil level should be level with the threads, when the plug is removed, with the tractor on a level surface.
You might try adjusting the valve clearances to see if the "leaky valve" clears up. It's surprising how a valve lash adjustment can often improve performance. Not many people do regular 1000 hr valve lash adjustments as recommended, but the clearances do alter with wear.
Thanks OzDozer, I'll look at the valve lash.
Had a break in the rain today, so got the track tensioned properly . One side looks good now. The adjuster works easily now, I was able to work it using only hand effort on the wrenches. Took the screen off the radiator and cleaned out the 1/2 inch of caked dirt and mud that filled the bottom half of the radiator.
And, since the rain was still holding off, I started work on the other side. Had to cut off some crap that had been welded in as a dirt shield over the recoil spring and track adjuster. That's when I got another surprise. There must have been a problem with the adjuster at one point because there is now a solid piece of angle welded on to the recoil spring plate bearing against the idler yoke. I can't really see under there, but it feels like there's a bad weld between the adjuster nut and the screw - maybe it broke at one time? There's also another 3/4 bolt welded onto the recoil plate with a tube and nut arrangement. Looks like that was used to push the idler back until they could pound in the piece of angle and get that welded in. Ech.
On the bright side, it will be easy to get off, I'll just have to cut all that crap out of there. I'm going to need a replacement adjuster nut and screw though, but it looks like the idler yoke is salvageable. After that's fixed, I'll be able to look at the rollers. That'll take another week.
Dang. After looking at the parts book, looks like the recoil spring bolts will need replacing (both sides, on the side I worked on, it was coming out of the recoil spring when it was loose - I thought it was just a pilot in there). Is there any tension on the guides if the bolt is broken? The service book says to split the track, but I can't see the reason if the track is loose. On the one side, I'm thinking I can compress the spring a bit to unload the idler, cut the mess out and then let out the spring. As long as there's no tension on the spring, it should be safe to come out with the track on. Anyone done anything like this?