Have had this d4 for a few years, haven't done much more than piddle around with it - too many other projects. But I'm gonna need it for some grade work so it's a good excuse to take care of some stuff. I'm probably going to run out of weather, I should have been doing this a month and a half ago.
Going to have to change the oil and filter. The trans and clutch oils look fine, but they're a couple inches too high on the dip stick. I'll drain them down to the correct level for now. The left brake doesn't work too well. When I pulled the steering clutch access panel, I got a good wiff of trans oil (probably from the overfilled trans) I'm hoping a good washing will take care of that. What's a good solvent - kerosene or diesel? Or something else? Where is the drain plug for those compartments?
Engine runs OK, sounds like it has a leaky exhaust valve on one cylinder, but probably not bad enough to tear down before I get some actual work done.
Going to have to replace the hydraulic hoses. The cretin who owned this before me had put a couple of water valves in the hydraulic lines, presumably to keep the blade from dropping. I had to rebuild one of the cylinders, maybe the control valve needs rebuilding too. Won't know until I get the blade back on and hooked up again.
Did notice that one of the rear rollers was loose. I mean wobbly loose, so I figured I'd better change that out. The tracks had no slack. I thought that was a bit odd. Anyway, I freed up one of the track adjusters (took an insane amount of heat with a rosebud, but it came loose) got the crawler up on a couple of 6x6s to get access to the rollers and found a) the rear roller had no bearing, at all, b) the other 3 rollers were also bad and c) the reason the tracks were tight was to try to keep them on the machine since the rollers weren't doing anything to keep them in line.
The rollers came off without too much trouble. Only broke 1 bolt (on the inside of the roller frame, of course). That was was stuck but good. After the roller was off, I heated the bolt and the frame and tried to twist it off - no luck. Finally, before I sheared the bolt off flush, I tried the trick of welding a nut to it and, son of a gun, if it didn't work. Got all 4 new rollers back on and there's actually clearance between the rollers and the pins. Only thing left is to readjust the track to the correct tension. Ran out of daylight today. Seeing this mess, I guess I'm going to have to do the other side as well. So much for just replacing one roller and getting back to work.
One question - the old rollers had a grease fitting of some sort (not that it was ever used much), but the new rollers have plugs. These are used Cat rollers I picked up a couple of years ago. Are they lubed for life?