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Wont start

Wont start

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wanglow
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D2 won't start.  Pressurized the fuel system and got all the air out to the injector pumps.  Problem it still won't start.  Ran pony until the engine was hot and fuel coming out the injector nuts but showing no pressure on the fuel gauge.  I suspect the gauge is bad but don't know for sure.  Shooting ether into the air cleaner only has little effect.  What can be the problem?
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Wed, Apr 12, 2023 8:36 PM
dpendzic
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Compression release??
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Wed, Apr 12, 2023 8:39 PM
wanglow
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Reply to dpendzic:
Compression release??
Putting the release into the start position seems to lug the pony some; is the release lever a fixed rod or could it have slipped somehow?
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Wed, Apr 12, 2023 9:13 PM
Deas Plant.
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Reply to wanglow:
Putting the release into the start position seems to lug the pony some; is the release lever a fixed rod or could it have slipped somehow?
Hi wanglow.
The compression release lever needs to be in the "Run" position to start. In the "Start" position, there should be no compression. The pony motor should sound like it is getting load when the compression release lever is in the "Run" position. With the compression release lever in the "Run' position. do you get any white smoke coming out of the exhaust when you open the throttle?

Just my 0.02.
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Wed, Apr 12, 2023 9:41 PM
wanglow
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Reply to Deas Plant.:
Hi wanglow.
The compression release lever needs to be in the "Run" position to start. In the "Start" position, there should be no compression. The pony motor should sound like it is getting load when the compression release lever is in the "Run" position. With the compression release lever in the "Run' position. do you get any white smoke coming out of the exhaust when you open the throttle?

Just my 0.02.
No smoke when in either position. Is there any way to tell if the fuel pressure gauge is working? I have fuel leaking out the injector nuts when I crack them. Shouldn't the gauge show some pressure?
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Wed, Apr 12, 2023 9:53 PM
josh
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Reply to wanglow:
No smoke when in either position. Is there any way to tell if the fuel pressure gauge is working? I have fuel leaking out the injector nuts when I crack them. Shouldn't the gauge show some pressure?
If it has been a while since it has run, check that the rack is moving when you move the throttle.
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Wed, Apr 12, 2023 9:58 PM
wanglow
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Reply to josh:
If it has been a while since it has run, check that the rack is moving when you move the throttle.
Thank you.  How do I do that?
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Wed, Apr 12, 2023 10:28 PM
josh
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Reply to wanglow:
Thank you.  How do I do that?
Take the side plate off the injection pump housing, there is a horizontal shaft that connects to the throttle lever, it should move when you move the throttle, if not lubricate it and all the parts in there, carefully work it back and forth until free.
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Thu, Apr 13, 2023 12:11 AM
wanglow
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Reply to wanglow:
Thank you.  How do I do that?
D2 been sitting for about two years.  Checked rack movement, seems to be ok.  No fuel pressure on the gauge after running with pony engaged.  Could the fuel filter be so clogged as to show no fuel pressure at all?  Whre do I get replacement fuel filter?   ron
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Thu, Apr 13, 2023 1:43 AM
Deas Plant.
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Reply to wanglow:
D2 been sitting for about two years.  Checked rack movement, seems to be ok.  No fuel pressure on the gauge after running with pony engaged.  Could the fuel filter be so clogged as to show no fuel pressure at all?  Whre do I get replacement fuel filter?   ron
Hi, wanglow.
Your friendly local Cat dealer for the fuel filter. It might be worth checking the whole fuel line and the tank for blockages. There is likely a tank drain cock that you can open to see what the fuel in the tank is like. With a full tank of fuel, that system should gravity feed from the tank to the filters.

Just my 0.02.
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Thu, Apr 13, 2023 2:48 AM
josh
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Reply to Deas Plant.:
Hi, wanglow.
Your friendly local Cat dealer for the fuel filter. It might be worth checking the whole fuel line and the tank for blockages. There is likely a tank drain cock that you can open to see what the fuel in the tank is like. With a full tank of fuel, that system should gravity feed from the tank to the filters.

Just my 0.02.
Did you follow the bleeding procedure shown in the operators manual? If you don’t have one there is one in the library, I think that section is on pg 44.
Also in the library is parts books that have the filter number, lots of sources for that.
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Thu, Apr 13, 2023 3:25 AM
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