Reply to BillWalter:
That's too new of a pump for me to check. I'm like the other guys, I don't believe you have a pump problem. As for the heating; Your thermostat could be stuck shut or the coolant bypass line is plugged and not allowing warm coolant to flow past the thermostat. Timing could be another problem. If you had the engine spotted on TDC #1 cyl. compression stroke and the tool was holdong the gear in place, your pump should be in time. You could; remove # 1 fuel line from pump, pressurize fuel tank, throttle in low idle position, turn engine in direction of rotation, as you get close to #1 TDC mark on compression stroke, (both valves will be closed), just before reaching the TDC mark on flywheel, fuel will stop flowing from #1 pump----that would be point of injection. That would mean that pump is in "Time"
If the pump was installed one revolution off, the engine would run, but not very good. Foe example:you set the gear when the #1 piston was in the valve overlap position. I seen a 966 (same engine) set up that way and they ran it several days and scored all the pistons. It was done by a field mechanic who should have known better, but!!!! Stuff happens!! Good luck, Bill
[quote="BillWalter"]That's too new of a pump for me to check. I'm like the other guys, I don't believe you have a pump problem. As for the heating; Your thermostat could be stuck shut or the coolant bypass line is plugged and not allowing warm coolant to flow past the thermostat. Timing could be another problem. If you had the engine spotted on TDC #1 cyl. compression stroke and the tool was holdong the gear in place, your pump should be in time. You could; remove # 1 fuel line from pump, pressurize fuel tank, throttle in low idle position, turn engine in direction of rotation, as you get close to #1 TDC mark on compression stroke, (both valves will be closed), just before reaching the TDC mark on flywheel, fuel will stop flowing from #1 pump----that would be point of injection. That would mean that pump is in "Time"
If the pump was installed one revolution off, the engine would run, but not very good. Foe example:you set the gear when the #1 piston was in the valve overlap position. I seen a 966 (same engine) set up that way and they ran it several days and scored all the pistons. It was done by a field mechanic who should have known better, but!!!! Stuff happens!! Good luck, Bill[/quote]
Wow, if this is pump is to new, ten what is an old one??? Pump problem: Don't you think that whatever caused the engine failure, either oil pump failure or overheating, could possibly also have affected the fuel pump?
I did check the thermostat and it does open; starts at 185º fully open at 195º. My cooling system seems to operate ok.
I think also the timing is ok: we followed CAT, put #1 at TDC, installed bolt through flywheel housing and installed timing fixture plate. I don't think the engine is one revolution off, she sounds and starts ok, only when she gets hot and under load it doesn't sound right.
Right now i don't have the pump available, so I cannot run the test you describe. My guess is that the plungers in the FIP have some wear, which is causing this trouble, but that's just a guess???