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Troubleshooting D5 98J steering clutches and brakes

Troubleshooting D5 98J steering clutches and brakes

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Ianlr
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Hi back again after last posting in Nov/Dec 2015. I have learnt a lot from this forum and my own exploration. While I have every manual that is seemingly available I still find some things confusing. Apologies up front then if I ask dumb questions that I should have found the answer to here or in the manuals.

I have now replaced just about every hydraulic hose, beefed up the toolbar blade and generally had a good run clearing light cypress pine regrowth using the 14 ft stickrake.

Now though I have a right hand side steering issue. I can still spin the tractor on its tracks to the left but find the right hand side nearly unusable.

So my questions are more about a logical trouble shooting approach.

I think the right steering clutch is working as the tractor will usually move to the right under load when I pull the clutch. However applying the steering brake has no effect at all. Interestingly though I can often steer to the right in reverse with the steering brake seeming to have some minimal effect.

I bought a steering brake band kit to see if that would fix the problem. However when I remove the inspection plates at the rear of the transmission I can see the right band lining intact and seemingly as thick as the left. Interestingly I note the right drum is polished bright but not scored while the left drum looks rusty after the tractor sitting for only 2 weeks.

Will adjusting the right brake rod length inside the transmission via the top cover under the seat be likely to be effective? Should the left drum look rusty?

What is the likelihood of the steering clutch hydraulic brake system being the issue here? I notice from visual inspection that there appears to be a linkage coming from the top of the transmission that is connected to the brake band mechanism but separate from the foot brake mechanism.

The steering brake compartments are both dry which I presume is normal ie the brakes are not meant to be oil wet?

So in summary any suggestions on a logical trouble shooting approach eg 1 do this 2 do that 3 etc

Ian
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Wed, Apr 18, 2018 9:46 AM
Deas Plant.
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Hi, Ianir.
Do you still have normal 'feel' on that brake pedal when you depress it or is it going WAY down? If I remember 'key-wrecked-lee'. various models of D5s had different adjusters on the brakes. A photo or two of your adjusters inside that rear cover might help.

Some models of those D5s also had automatically applied parking brakes, actuated by falling transmission pressure when the engine was shut off - or died. If your machine has that, it would explain the extra brake link from the top of the transmission.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Wed, Apr 18, 2018 12:13 PM
Old Magnet
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Reply to Deas Plant.:
Hi, Ianir.
Do you still have normal 'feel' on that brake pedal when you depress it or is it going WAY down? If I remember 'key-wrecked-lee'. various models of D5s had different adjusters on the brakes. A photo or two of your adjusters inside that rear cover might help.

Some models of those D5s also had automatically applied parking brakes, actuated by falling transmission pressure when the engine was shut off - or died. If your machine has that, it would explain the extra brake link from the top of the transmission.

Just my 0.02.
Both brake drums should show similar use/wear or at least not rusty. Steering clutch, brake and parking brake adjustments should be checked. The parking brake is all manual on the 98J. Your comment on having better steering clutch operation in reverse indicates you may have worn serrations on driving and driven steering clutch drums causing plates to hang up.
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Wed, Apr 18, 2018 12:45 PM
Ianlr
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Reply to Old Magnet:
Both brake drums should show similar use/wear or at least not rusty. Steering clutch, brake and parking brake adjustments should be checked. The parking brake is all manual on the 98J. Your comment on having better steering clutch operation in reverse indicates you may have worn serrations on driving and driven steering clutch drums causing plates to hang up.
Guys

Thanks for the prompt responses.

Deas - the steering brake feels perfectly normal in terms of travel and resistance it just doesn't work. I wondered if the hydraulic boost was the issue - a bit like using the brakes in a car when the engine is of and the vacum boost is not available.

OM - your comment about the serations prompts me to consider the unpalatable option of a major tear down to get at the steering clutch. I presume i would have to split the track, remove the sprocket then the final drive housing and then remove the clutch through the top of the transmission. What i dont seem to have in all the manuals i purchased is what i would call a workshop manual that details disassembly and reassasembly. I have this sort of manual for my wheel tractor along with the usual parts manual.

Ian
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Wed, Apr 18, 2018 1:39 PM
Deas Plant.
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Reply to Ianlr:
Guys

Thanks for the prompt responses.

Deas - the steering brake feels perfectly normal in terms of travel and resistance it just doesn't work. I wondered if the hydraulic boost was the issue - a bit like using the brakes in a car when the engine is of and the vacum boost is not available.

OM - your comment about the serations prompts me to consider the unpalatable option of a major tear down to get at the steering clutch. I presume i would have to split the track, remove the sprocket then the final drive housing and then remove the clutch through the top of the transmission. What i dont seem to have in all the manuals i purchased is what i would call a workshop manual that details disassembly and reassasembly. I have this sort of manual for my wheel tractor along with the usual parts manual.

Ian
Hi, Ianir.
Somebody will surely do a 'shoo-tim-down' on me if I'm wrong but I think those steering clutches come out through the top after removing that fuel tank. I think they un-bolt from both sides within each compartment and then lift out.

Ifyer real lucky, Old Magnet may even have the relevant pages from the workshop manual. He seems to have most other things.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Wed, Apr 18, 2018 3:28 PM
catsilver
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Reply to Deas Plant.:
Hi, Ianir.
Somebody will surely do a 'shoo-tim-down' on me if I'm wrong but I think those steering clutches come out through the top after removing that fuel tank. I think they un-bolt from both sides within each compartment and then lift out.

Ifyer real lucky, Old Magnet may even have the relevant pages from the workshop manual. He seems to have most other things.

Just my 0.02.
The clutches do indeed come out through the top after removing the fuel tank and top cover, before doing anything else though, try loosening off the left side adjustment a little bit, you may not be getting full boost to release the right hand clutch.
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Wed, Apr 18, 2018 5:05 PM
Ianlr
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Reply to Deas Plant.:
Hi, Ianir.
Somebody will surely do a 'shoo-tim-down' on me if I'm wrong but I think those steering clutches come out through the top after removing that fuel tank. I think they un-bolt from both sides within each compartment and then lift out.

Ifyer real lucky, Old Magnet may even have the relevant pages from the workshop manual. He seems to have most other things.

Just my 0.02.
Deas
I would love a workshop manual but there doesnt seem to be one among the huge number of documents i purchased. See attached a pdf that lists what i have.
Ian[attachment=48182]D5-98J-START.pdf[/attachment]
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Wed, Apr 18, 2018 5:07 PM
Ianlr
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Reply to Ianlr:
Deas
I would love a workshop manual but there doesnt seem to be one among the huge number of documents i purchased. See attached a pdf that lists what i have.
Ian[attachment=48182]D5-98J-START.pdf[/attachment]
[quote="Ianlr"]Deas
I would love a workshop manual but there doesnt seem to be one among the huge number of documents i purchased. See attached a pdf that lists what i have.
Ian[/quote]

Guys

Further and deeper reading of the document REG00864-00 Systems Operation Specification D5 (SA) Tractor Power Train is the closest I get to a workshop manual and it maybe enough to get me going. It doesn't tell me how to uninstall and reinstall like a more modern manual does but it was probably never intended for mugs like me rather for qualified tradesmen.

Thanks Catsilver for the tips I really need.

Ian
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Wed, Apr 18, 2018 5:53 PM
Old Magnet
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Reply to Ianlr:
[quote="Ianlr"]Deas
I would love a workshop manual but there doesnt seem to be one among the huge number of documents i purchased. See attached a pdf that lists what i have.
Ian[/quote]

Guys

Further and deeper reading of the document REG00864-00 Systems Operation Specification D5 (SA) Tractor Power Train is the closest I get to a workshop manual and it maybe enough to get me going. It doesn't tell me how to uninstall and reinstall like a more modern manual does but it was probably never intended for mugs like me rather for qualified tradesmen.

Thanks Catsilver for the tips I really need.

Ian
I'd recommend Form REG00888. It covers all the D5 Disassembly and Assembly of the D5 Power Train except the 98J Special Application.

Service Manual Form REG00660-1 has all the specifications and adjustments.
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Wed, Apr 18, 2018 10:41 PM
EL300B
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Reply to Ianlr:
[quote="Ianlr"]Deas
I would love a workshop manual but there doesnt seem to be one among the huge number of documents i purchased. See attached a pdf that lists what i have.
Ian[/quote]

Guys

Further and deeper reading of the document REG00864-00 Systems Operation Specification D5 (SA) Tractor Power Train is the closest I get to a workshop manual and it maybe enough to get me going. It doesn't tell me how to uninstall and reinstall like a more modern manual does but it was probably never intended for mugs like me rather for qualified tradesmen.

Thanks Catsilver for the tips I really need.

Ian
The d5 98j was a popular farm tractor around here and all of them I saw had oil steering clutches and I assumed they came from the factory like that.Was that an option or done after?I worked for a Cat dealer for a year and helped convert D4D 78a and D6 9u cats to oil clutches from dry.
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Wed, Apr 18, 2018 10:45 PM
Old Magnet
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Reply to EL300B:
The d5 98j was a popular farm tractor around here and all of them I saw had oil steering clutches and I assumed they came from the factory like that.Was that an option or done after?I worked for a Cat dealer for a year and helped convert D4D 78a and D6 9u cats to oil clutches from dry.
I show all the D5's as being dry steering clutches until the D5B series which have oil steering clutches and brakes.
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Wed, Apr 18, 2018 11:00 PM
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