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Posible stuck clutch plates?

Posible stuck clutch plates?

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Newbie
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G'Day Gents,

Something I noticed when I was trying to move my RD4 last weekend, and that was that if the clutches are pulled back, they didn't seem to release. At the time I thought it was just my imagination, or because the tracks wont go round properly. But perhaps not....... When the clutches were pulled back, and a brake applied, neither track would turn. Oh, the gearbox was in neutral to make sure I wasn't trying to turn the engine.

What do you think gents? Is it likely after sitting for 25 years? Assuming they are corroded on, what are my chances of them releasing once I have the engines running and some power going through the drive train? Without destroying them that is..... Is it a suck it and see scenario, or am I better of removing them before I get to that stage?


On the bright side..... I have working brakes..... 😊



Cheers,

Phill.
1937 RD4 - 4G7191
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Wed, Nov 5, 2014 10:41 PM
drujinin
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There are dozens of threads on here discussing freeing them up!
My suggestion is to fill them with diesel fuel to soak while working on the engine with the clutch levers tied back to relieve pressure. Then deal with them after.
BUT!
As I believe this is the tractor discussed with the tight tracks(?), maybe you should open the covers, move the adjusters way out, tie the levers back. This will force the clutches to WANT to release. Then while you are using the garden hose trick on the rails and moving it, you may luck out and wiggle the clutches free at the same time.
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Wed, Nov 5, 2014 10:51 PM
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Reply to drujinin:
There are dozens of threads on here discussing freeing them up!
My suggestion is to fill them with diesel fuel to soak while working on the engine with the clutch levers tied back to relieve pressure. Then deal with them after.
BUT!
As I believe this is the tractor discussed with the tight tracks(?), maybe you should open the covers, move the adjusters way out, tie the levers back. This will force the clutches to WANT to release. Then while you are using the garden hose trick on the rails and moving it, you may luck out and wiggle the clutches free at the same time.
Hello Drujinin,

Thanks for that. I had no idea as to whether it was likely that they are siezed or not. As you suggested I will search the previous threads and research the diffeent methods of getting them to free up.

Isn't the clutch plate ruined by being soaked in diesel?
Am I right in assuming that it's a BIG job to replace them?

There is a reason I picked "Newbie" as a handle. 😊


Cheers,

Phill.
1937 RD4 - 4G7191
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Thu, Nov 6, 2014 8:45 AM
Mike Meyer
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Reply to Newbie:
Hello Drujinin,

Thanks for that. I had no idea as to whether it was likely that they are siezed or not. As you suggested I will search the previous threads and research the diffeent methods of getting them to free up.

Isn't the clutch plate ruined by being soaked in diesel?
Am I right in assuming that it's a BIG job to replace them?

There is a reason I picked "Newbie" as a handle. 😊


Cheers,

Phill.
That tractor of yours was stored in a shed I believe you said, so I'd be thinking you have a good chance of them freeing on their own once you get the motors running and the tracks loose and put the tractor to work, it is a bit of a job to pull the clutches and you need access to a large press to re-install them on the cross shaft, and they are heavy as a unit, but you sound like a bright fella so it might not be too hard for you.

If I was you, and assuming you are going to paint everything, I'd pull the seat box, fuel tank and fenders off and get them primed and painted ready to refit, and while they are off the tractor I'd remove the transmission cover which will give you access to the main clutch and the starter motor pinion sitting inside the bellhousing, these pinions have a habit of losing the 4 little bolts that hold them together, or just wearing out, and it would be a shame to get the motors both running only to find the starter pinion will not engage, or more importantly, not disengage! Unless the previous owner can confirm the transmission and rear end was rebuilt or fully serviced by a proper Mechanic I'd be assuming it hadn't been touched since 1936, so you only have a extra couple of hours labor in pulling the tranny cover once the seat box and fenders are removed.

Many of the early D4 transmission covers had a cut put in them to enable easier access to the main clutch and you might see this cut going east-west in front of your steering clutch levers near where there is a small inspection cover, I can post a photo of it if needed. With the tranny cover off you can really check your brake bands, main clutch plate, steering clutch bearings and clutch plate wear, plus the seals on the cross shaft carrying the steering clutches maybe leaking and you can check that, and give the gearbox a really good flush checking the gears and bearings while you are there.

It sounds like you intend working this tractor so go the extra yard now is my advice, then you will have the confidence to push her hard as she was designed to work, that tranny cover just has a simple cork seal which can be re-used with a coating of gasket goo. Get a Parts Number Book off Fleabay to go with your Service Books, so you know what bits you need, nearly all the gaskets, seals and bearings you might need are available from your Cat Dealer.
Regards
Mike
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Thu, Nov 6, 2014 9:35 AM
drujinin
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Reply to Mike Meyer:
That tractor of yours was stored in a shed I believe you said, so I'd be thinking you have a good chance of them freeing on their own once you get the motors running and the tracks loose and put the tractor to work, it is a bit of a job to pull the clutches and you need access to a large press to re-install them on the cross shaft, and they are heavy as a unit, but you sound like a bright fella so it might not be too hard for you.

If I was you, and assuming you are going to paint everything, I'd pull the seat box, fuel tank and fenders off and get them primed and painted ready to refit, and while they are off the tractor I'd remove the transmission cover which will give you access to the main clutch and the starter motor pinion sitting inside the bellhousing, these pinions have a habit of losing the 4 little bolts that hold them together, or just wearing out, and it would be a shame to get the motors both running only to find the starter pinion will not engage, or more importantly, not disengage! Unless the previous owner can confirm the transmission and rear end was rebuilt or fully serviced by a proper Mechanic I'd be assuming it hadn't been touched since 1936, so you only have a extra couple of hours labor in pulling the tranny cover once the seat box and fenders are removed.

Many of the early D4 transmission covers had a cut put in them to enable easier access to the main clutch and you might see this cut going east-west in front of your steering clutch levers near where there is a small inspection cover, I can post a photo of it if needed. With the tranny cover off you can really check your brake bands, main clutch plate, steering clutch bearings and clutch plate wear, plus the seals on the cross shaft carrying the steering clutches maybe leaking and you can check that, and give the gearbox a really good flush checking the gears and bearings while you are there.

It sounds like you intend working this tractor so go the extra yard now is my advice, then you will have the confidence to push her hard as she was designed to work, that tranny cover just has a simple cork seal which can be re-used with a coating of gasket goo. Get a Parts Number Book off Fleabay to go with your Service Books, so you know what bits you need, nearly all the gaskets, seals and bearings you might need are available from your Cat Dealer.
Regards
Mike
To answer your question about Diesel washing the clutches.
In the older tractors that did not have lip seals on the output shafts, trans lube would get into the clutch compartments. The Owners manual usually stated to pour Kerosene in till about half full, drive forward and backward a few times as fast as possible, then tie back the steering levers, do another forward and reverse process, except this time the tractor won't move. Then drain the clutch compartments, leaving the drain plugs out till the Kerosene evaporates.
I have also seen Manuals that state to use Gasoline to do this process.
The crap that is sold as diesel fuel now seems to be more evaporative than residual consequently because it is cheaper a lot of guys use it for a washing/cleaning solvent that is expendable.
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Thu, Nov 6, 2014 6:52 PM
rax200
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Reply to drujinin:
To answer your question about Diesel washing the clutches.
In the older tractors that did not have lip seals on the output shafts, trans lube would get into the clutch compartments. The Owners manual usually stated to pour Kerosene in till about half full, drive forward and backward a few times as fast as possible, then tie back the steering levers, do another forward and reverse process, except this time the tractor won't move. Then drain the clutch compartments, leaving the drain plugs out till the Kerosene evaporates.
I have also seen Manuals that state to use Gasoline to do this process.
The crap that is sold as diesel fuel now seems to be more evaporative than residual consequently because it is cheaper a lot of guys use it for a washing/cleaning solvent that is expendable.
Phill
Do not be frightened to take the trans cover off, i humed and hared about it for a couple of months then took it off, and i am glad now i did it and what i found was it had a very very hard life, all the gears had the hardnig had come off the gears and the bearing where shot, even the reverse gear housing had been warn badly. The clutches where strained so much some where cracked that the rivets had elongated and full of oil, from leaking flange seals. I replaced all the bearing with new and the gears from a donor machine and new sintered bronze clutches.

Please dont let this put you off, i know when she is finished i have a good box, clutches and final drive.
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Fri, Nov 7, 2014 5:16 PM
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