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pony motor has locked up ideas please

pony motor has locked up ideas please

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trainzkid88
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Location: b.berg qld
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the pony on our d4 has locked up after it was running stopped suddenly with a slight rattle and now wont turn over. it shouldnt be a lack of oil causation since it has just had a oil change and the level was spot on when checked before starting. always oil and fuel your machine at the beginning of the day and grease at the end.

gem dozer and others have suggested pull the mag and check it for damage.

any more ideas would be appreciated.


by the way anyone know what model and hp Wisconsin the pilot motors are

"i reject your reality and substitute my own" - adam savage. i suspect my final words maybe "well shit, that didnt work"

instead of perfection some times we just have to accept practicality

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Sun, Aug 25, 2019 7:04 AM
edb
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Hi,
am confused by your question on HP of Wisconsin Pony engine. Are you contemplating a Wisconsin conversion or does it already have one ?
The usual pony for one of these Diesels--assuming J or U series Serial Number-- is a Caterpillar built twin cylinder horizontally opposed water cooled engine mounted across the top of the Diesel Flywheel Housing. The Cat pony engine develops 10HP @ 3,000 RPM.

If you have a Wisconsin conversion then some pix may help--sorry, I cannot post pix at present to show you what the Cat pony looks like.
Cheers,
Eddie B.
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Sun, Aug 25, 2019 8:09 AM
trainzkid88
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Reply to edb:
Hi,
am confused by your question on HP of Wisconsin Pony engine. Are you contemplating a Wisconsin conversion or does it already have one ?
The usual pony for one of these Diesels--assuming J or U series Serial Number-- is a Caterpillar built twin cylinder horizontally opposed water cooled engine mounted across the top of the Diesel Flywheel Housing. The Cat pony engine develops 10HP @ 3,000 RPM.

If you have a Wisconsin conversion then some pix may help--sorry, I cannot post pix at present to show you what the Cat pony looks like.
Cheers,
Eddie B.
[QUOTE=edb;227402]Hi,
am confused by your question on HP of Wisconsin Pony engine. Are you contemplating a Wisconsin conversion or does it already have one ?
The usual pony for one of these Diesels--assuming J or U series Serial Number-- is a Caterpillar built twin cylinder horizontally opposed water cooled engine mounted across the top of the Diesel Flywheel Housing. The Cat pony engine develops 10HP @ 3,000 RPM.

If you have a Wisconsin conversion then some pix may help--sorry, I cannot post pix at present to show you what the Cat pony looks like.
Cheers,
Eddie B.[/QUOTE
we were told by the bloke we got her from they were a wisconsin design and had no reason to doubt him and from experience with other antique motors we know a lot of badge engineering went on ronaldson bros & tippet sold their type ''n'' engine under 30 different names everything from sunshine(H.V.McKay) to international harvester and they made wisconsin engines under licence during the ww2

"i reject your reality and substitute my own" - adam savage. i suspect my final words maybe "well shit, that didnt work"

instead of perfection some times we just have to accept practicality

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Sun, Aug 25, 2019 10:46 AM
dpendzic
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Reply to trainzkid88:
[QUOTE=edb;227402]Hi,
am confused by your question on HP of Wisconsin Pony engine. Are you contemplating a Wisconsin conversion or does it already have one ?
The usual pony for one of these Diesels--assuming J or U series Serial Number-- is a Caterpillar built twin cylinder horizontally opposed water cooled engine mounted across the top of the Diesel Flywheel Housing. The Cat pony engine develops 10HP @ 3,000 RPM.

If you have a Wisconsin conversion then some pix may help--sorry, I cannot post pix at present to show you what the Cat pony looks like.
Cheers,
Eddie B.[/QUOTE
we were told by the bloke we got her from they were a wisconsin design and had no reason to doubt him and from experience with other antique motors we know a lot of badge engineering went on ronaldson bros & tippet sold their type ''n'' engine under 30 different names everything from sunshine(H.V.McKay) to international harvester and they made wisconsin engines under licence during the ww2
here is a D2 pony which is the same as a D4

[attachment=55103]D2 starter 001.jpg[/attachment]
Attachment
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Sun, Aug 25, 2019 10:16 PM
ccjersey
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There's two possible pony motors that could be on a D4 tractor. If you look at a recent post called Buzz bomb pony video, you will at least get the sound of the later type (post 1959). Those ponies fit into a hole in flywheel housing that can be adapted to an electric starter quite simply.

There could be a place to install a starter on late model (1956-1959?????) D4. Earlier models can be modified to install one. OldMagnet has the dimensions and many have done it, some even with the engine still in the tractor!. Look below pony pinion for a triangular shaped 3 bolt cover or the flat boss in the cast housing where the starter mounting hole can be bored.

Or you could fix the pony. Common failure mode is to let oil get diluted with gasoline and then run it, taking out the rod bearings and resulting in sudden, catastrophic failure. Not withstanding your attention to maintenance, they are still all old and stuff breaks. There's still lots of stuff available to fix a pony, but it won't be cheap by the time you do it right.

Don't ignore Hector's advice about checking the magneto. They have been known to break the magneto shaft and I think I have heard of breaking a gear too. You won't be out any extra labor to take a look in there before you do anything else.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Sun, Aug 25, 2019 11:28 PM
STEPHEN
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Reply to ccjersey:
There's two possible pony motors that could be on a D4 tractor. If you look at a recent post called Buzz bomb pony video, you will at least get the sound of the later type (post 1959). Those ponies fit into a hole in flywheel housing that can be adapted to an electric starter quite simply.

There could be a place to install a starter on late model (1956-1959?????) D4. Earlier models can be modified to install one. OldMagnet has the dimensions and many have done it, some even with the engine still in the tractor!. Look below pony pinion for a triangular shaped 3 bolt cover or the flat boss in the cast housing where the starter mounting hole can be bored.

Or you could fix the pony. Common failure mode is to let oil get diluted with gasoline and then run it, taking out the rod bearings and resulting in sudden, catastrophic failure. Not withstanding your attention to maintenance, they are still all old and stuff breaks. There's still lots of stuff available to fix a pony, but it won't be cheap by the time you do it right.

Don't ignore Hector's advice about checking the magneto. They have been known to break the magneto shaft and I think I have heard of breaking a gear too. You won't be out any extra labor to take a look in there before you do anything else.
As always, a ser# and a few pics will help get to the bottom of most situations more quickly and accurately.
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Mon, Aug 26, 2019 12:21 AM
ianoz
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Reply to STEPHEN:
As always, a ser# and a few pics will help get to the bottom of most situations more quickly and accurately.
Read this all the other day , By never twigged you were so close .
I am up near Gladstone . PM me your Phone number .As May be able to help with tracking down a Pilot motor in your back yard so to speak .
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Mon, Aug 26, 2019 2:56 AM
cojhl2
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Reply to ianoz:
Read this all the other day , By never twigged you were so close .
I am up near Gladstone . PM me your Phone number .As May be able to help with tracking down a Pilot motor in your back yard so to speak .
As ccjersey and Gemdozer sayd, take the maganeto off and see if that frees up the engine.

I once had a 9U Starting engine lock up hard. Dayton Tractor told me to remove the mag before I do anything and that turned out to be the source of the lockup. Of course there was an impulse coupler involved and I thin in your case there is no impulse so I dont know how the mag could stop the engine from turning, nut nevertheless the mag is easy to remove and it will help with the diag.
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Mon, Aug 26, 2019 10:22 AM
trainzkid88
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Reply to STEPHEN:
As always, a ser# and a few pics will help get to the bottom of most situations more quickly and accurately.


its a 6u. ser 6246

"i reject your reality and substitute my own" - adam savage. i suspect my final words maybe "well shit, that didnt work"

instead of perfection some times we just have to accept practicality

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Mon, Aug 26, 2019 4:19 PM
trainzkid88
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Location: b.berg qld
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Reply to ianoz:
Read this all the other day , By never twigged you were so close .
I am up near Gladstone . PM me your Phone number .As May be able to help with tracking down a Pilot motor in your back yard so to speak .
[quote="ianoz"]Read this all the other day , By never twigged you were so close .
I am up near Gladstone . PM me your Phone number .As May be able to help with tracking down a Pilot motor in your back yard so to speak .[/quote]

ian clear your pm folder its full and i cant pm you

"i reject your reality and substitute my own" - adam savage. i suspect my final words maybe "well shit, that didnt work"

instead of perfection some times we just have to accept practicality

Please log in or create an account to join the conversation.
Mon, Aug 26, 2019 4:21 PM
neil
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Reply to trainzkid88:
[quote="ianoz"]Read this all the other day , By never twigged you were so close .
I am up near Gladstone . PM me your Phone number .As May be able to help with tracking down a Pilot motor in your back yard so to speak .[/quote]

ian clear your pm folder its full and i cant pm you
If the mag shaft broke, the gear could roll round and jam the crank. But rather than speculate, pull the mag. If that isn't it, then pull the heads and the top cover to see what's going on. Gaskets are readily available for reassembly
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Mon, Aug 26, 2019 6:58 PM
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