Reply to ccjersey:
I can't find it either. I know I have read it somewhere in one of my books.
The procedure is to remove the injectors and put a rod or wire down through the PC chamber to rest on top of the piston. Then for each pair (1&6, 2&5, 3&4) turn the crankshaft in either direction just until the rod appears to stop moving up. Make a temporary mark on flywheel. Then rotate engine past TDC and approach TDC turning engine in the opposite direction until your indicator appears to stop rising. Make another mark. Permanent mark should be 1/2 way between the two temporary marks you have made. Of course careful attention to detail is important here!
Hi Team,
my SRB's for both Diesel No 12 Motor Grader Form No 7401-A and my D4600 Engine SRB Form No 30519 shows the timing marks in thru the flywheel housing timing hole--on the grader, with the engine fitted, it should be on the right rear face a little over half way up under a 2 bolt cover plate, level with the end of the Main Bearing Oil manifold--oil filter side of engine.
Also shown in the sections on the Flywheel Housing the picture shows the Grader type flywheel housing and flywheel, the chisel marks are shown in both Forms.
Both Forms show the F/Wheel Timing TDC marks in the section on Fuel Injection Pump Lifter Adjustment.
On Mike Meyers D4 equivalent of this engine, we had to vigorously scrape the rusty crud from the front face, rear on the grader, of the flywheel to see the lightly stamped marks (both the TDC and Inj. Timing marks) so we could do lifter settings.
I am sure all Cat engines have at least TDC Marks or pin timing holes on much later engines.
If there are no TDC timing marks on the F/Wheel at all (doubtful) then CCJ has given you a method we used to verify TDC marks on some engines. We used to do as is described but would stop before TDC by say 0.200 " and mark the wheel and go past and come back up and again stop 0.200" before TDC, mark and split the difference as described above by CCJ. Just another take on this and what I/we were shown at Cat School.
On early engines there is likely no Injection Timing Marks on the F/W and another pair of tools was used to set up on the front of the engine to align with the vibration damper pulley rim, another tool was set in place on the respective Injection Pump location, that is used to set Injection Lifter Timing Dimension at 25 degrees BTDC. The F/W TDC marks are used to set these tools so they should be there.
This is confusing things, later on these tools were abandoned and the lifters were then set by a new method to a dimension relative to the TDC position as there were too many variables.
Cheers,
Eddie B.
Let us know how you go finding the TDC marks.