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New owner of a #12 Cat grader Don't know nothing about it. Help!!!PLS

New owner of a #12 Cat grader Don't know nothing about it. Help!!!PLS

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Pushin daisies
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I Need a road grader in the worst way. Not for hire, for personal use. Having a bit of mechanical ability, very little money and a spirit of adventure. I bought a #12 Sn 9K2876. It was listed as engine seized. I queried. Apparently it worked well for the R.M. then the second owner then his son. Then it sat for two years. It was sold to the guy I bought it from and when he went to get it the engine had seized from getting water in. He said he tried to pull it to break it loose then gave up and towed it home where it sat for 3 more years before I purchased it. I went to look at it with a tickle trunk full of goodies to unseize it but when I pulled the dipstick I realized I was checking the antifreeze level as well as the oil. Game postponed!!! I spent a few weeks to find it the cheapest 3 1/2 hour ride home I could find and just got word that it's loaded and coming Wednesday morning. I've been searching everywhere and can't seem to find any online resources. All I got is the original parts manual. As stated before I haven't got money so I can't afford to be buying books and resources for a machine that might be too far gone to even repair. What year is it? Where are all the grease zerts even at? Can't find operations or service without buying it. All I find is a brochure telling me how great it is.

Anyway. I need to find some free online knowledge and resources so that when I take it apart: Ball A and Spring B don't fly out of hole D across yard E and into grass F all because I didn't know about step 12 that would have instructed me to insert screwdriver #27346 in slot C. If I can get this thing running well enough to do the work I need done this year I'll start restoring it as i can afford it next year. If anyone has some links to service and operations on this model it would be greatly appreciated.
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Tue, Jul 2, 2019 8:31 AM
oldbeek
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9k3585 is a 1941. It has a D4600 6 cyl engine. I am scrapping this one out. Engine is also seized. Some parts I have pulled off of it have been in very good shape and the block has a rebuild tag on it. Keep thinking I need to pull the heads to see if I have a good engine. From what I read, parts are getting scarce for the D4600. The chain boxes and lift assys are very similar to later machines 1949-1956. Transmission is very different than later machines.Pony motor is similar with a different exhaust set up. This pony had 1/8 play in the rods. You have an old one for sure. Hope this helps.
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Tue, Jul 2, 2019 9:18 AM
catskinner
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Reply to oldbeek:
9k3585 is a 1941. It has a D4600 6 cyl engine. I am scrapping this one out. Engine is also seized. Some parts I have pulled off of it have been in very good shape and the block has a rebuild tag on it. Keep thinking I need to pull the heads to see if I have a good engine. From what I read, parts are getting scarce for the D4600. The chain boxes and lift assys are very similar to later machines 1949-1956. Transmission is very different than later machines.Pony motor is similar with a different exhaust set up. This pony had 1/8 play in the rods. You have an old one for sure. Hope this helps.
Hello,
Your 9K #12 grader is also a 1941. catskinner
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Tue, Jul 2, 2019 10:06 AM
Deas Plant.
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Reply to catskinner:
Hello,
Your 9K #12 grader is also a 1941. catskinner
Hi, Pushin daisies.
Congratulations on becoming the proud(?) owner of a Cat #12 grader. It is amazing what problems can be fixed relatively cheaply on these old ladies but then sometimes an apparently very simple thing will cost an arm, a leg and a pint of blood.

I would suggest that the first thing you need to do is find out how the antifreeze got into the oil and look at what you need to do to stop that from happening. That may well involve removing the head. If so, that would give you a probably not very clean shot at seeing what is causing the seizure.

It may also be that there is a crack somewhere in the water jacket or the head. If so, this link may help:

http://castingrepair.locknstitch.com/viewitems/lock-kits-2/lock-kits/

And here is a discussion about cast iron weld repairs, including some mention of the 'locknstitch' method.

https://www.practicalmachinist.com/vb/general-archive/lock-n-stitch-82418/

Until you start getting into fuel and injector pumps, etc., there isn't a whole lot that will fly off into the thickest patch of grass it can find.

You may also find something useful here:

http://www.acmoc.org/bb/showthread.php?20409-Cat-12-Graders-Pre-G-series

You will find a zerk - or the place where one should be - at pretty much EVERY pivot point, including under the floor on the clutch, brake, accelerator and gear shift linkages. There will probably also be a zerk on each side under the clamps which hold the rear of the main frame to the main axle housings.

There are a goodly number of different gear drive boxes along the various control shafts. ALL of these take gear oil EXCEPT the angle drive box where the lean wheel drive shaft turns down from the front of the main frame toward the front axle. That one is lubricated by grease pumped into the various zerks on the box.

Hope this helps.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Tue, Jul 2, 2019 10:45 AM
Pushin daisies
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Reply to Deas Plant.:
Hi, Pushin daisies.
Congratulations on becoming the proud(?) owner of a Cat #12 grader. It is amazing what problems can be fixed relatively cheaply on these old ladies but then sometimes an apparently very simple thing will cost an arm, a leg and a pint of blood.

I would suggest that the first thing you need to do is find out how the antifreeze got into the oil and look at what you need to do to stop that from happening. That may well involve removing the head. If so, that would give you a probably not very clean shot at seeing what is causing the seizure.

It may also be that there is a crack somewhere in the water jacket or the head. If so, this link may help:

http://castingrepair.locknstitch.com/viewitems/lock-kits-2/lock-kits/

And here is a discussion about cast iron weld repairs, including some mention of the 'locknstitch' method.

https://www.practicalmachinist.com/vb/general-archive/lock-n-stitch-82418/

Until you start getting into fuel and injector pumps, etc., there isn't a whole lot that will fly off into the thickest patch of grass it can find.

You may also find something useful here:

http://www.acmoc.org/bb/showthread.php?20409-Cat-12-Graders-Pre-G-series

You will find a zerk - or the place where one should be - at pretty much EVERY pivot point, including under the floor on the clutch, brake, accelerator and gear shift linkages. There will probably also be a zerk on each side under the clamps which hold the rear of the main frame to the main axle housings.

There are a goodly number of different gear drive boxes along the various control shafts. ALL of these take gear oil EXCEPT the angle drive box where the lean wheel drive shaft turns down from the front of the main frame toward the front axle. That one is lubricated by grease pumped into the various zerks on the box.

Hope this helps.

Just my 0.02.
I do appreciate the help. Put simply Been almost 4 decades since I pulled a head on a diesel and 2 decades since I had a head off of anything bigger than a 16.5 briggs. I think I will have to start by pulling the head. With it seized due to sitting and then antifreeze in the oil after attempted pull start it really is the only logical place to start that I can think of. Could be a head gasket or sleeve seals Worse yet the head or May not have been a seize at all. Could have been a hydraulic lock and the antifreeze could be because they broke a connecting rod while trying to pull start and sent it through a sleeve. Dismal thoughts. But as I said I know nothing about the design of these engines. Other than what I just mentioned I have no clue where else antifreeze could possibly run in. parts manual diagrams don't really give a view or heads up. If you folks know of another gasket or seal that could have catastrophically failed while sitting for 5 years I am certainly all ears. Can a person even get head gaskets and such anymore? Where and how much ballpark?
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Tue, Jul 2, 2019 11:55 AM
ccjersey
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That kind of project is a can of worms. You better be the type that enjoys a challenge. Man I would be all over that if I had it here.......fun stuff.

I agree, lift off the head, it's heavy and long, so you are going to need mechanical help. Play with how you hook on it to lift it so it comes up straight. A big screwdriver prying in the head gasket space can help get it started. Be careful though, the old service books talk about reusing head gaskets so you might possibly save some coin, but I doubt it. I am 90% sure you can get all the gaskets and seals for it from CAT or aftermarket. Aftermarket is probably going to be a little thin on coverage just because of the age of the machine.

It's just an engine, a big one to me and you, but just an engine that was made to be disassembled and overhauled, not thrown away.
That being said, a good running engine , if such were available to you, would be cheaper in the long run. The problems with good runners is they are absolutely an unknown quantity, "pig in a poke" type deal. You need to see them running in an operating machine or test stand before you should assume it will run and do the job.

So you're back to fixing yours most likely. Take special care to cover all fuel system openings as you remove things. Aluminum foil works good if you don't have plastic caps. I'm talking lots of layers smushed down over the open nipple and crushed so it stays there. Beware hanging injection pipes up on a clean board etc. My shop has an infestation of mud dauber wasps just waiting for something like that. A week and they'll have all the openings plugged!

I'm betting on a leaking precombustion chamber seal, pitted through PC chamber etc, that would put water in one cylinder and then it seeps down past the rings and fills the crankcase, floating the oil up....or maybe it just got filled up with rain water through open exhaust valves. You'll know more when you get the head off and see what's wet, what's dry, what's rusty, what's still covered in carbon etc.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Wed, Jul 3, 2019 8:16 AM
Pushin daisies
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Reply to ccjersey:
That kind of project is a can of worms. You better be the type that enjoys a challenge. Man I would be all over that if I had it here.......fun stuff.

I agree, lift off the head, it's heavy and long, so you are going to need mechanical help. Play with how you hook on it to lift it so it comes up straight. A big screwdriver prying in the head gasket space can help get it started. Be careful though, the old service books talk about reusing head gaskets so you might possibly save some coin, but I doubt it. I am 90% sure you can get all the gaskets and seals for it from CAT or aftermarket. Aftermarket is probably going to be a little thin on coverage just because of the age of the machine.

It's just an engine, a big one to me and you, but just an engine that was made to be disassembled and overhauled, not thrown away.
That being said, a good running engine , if such were available to you, would be cheaper in the long run. The problems with good runners is they are absolutely an unknown quantity, "pig in a poke" type deal. You need to see them running in an operating machine or test stand before you should assume it will run and do the job.

So you're back to fixing yours most likely. Take special care to cover all fuel system openings as you remove things. Aluminum foil works good if you don't have plastic caps. I'm talking lots of layers smushed down over the open nipple and crushed so it stays there. Beware hanging injection pipes up on a clean board etc. My shop has an infestation of mud dauber wasps just waiting for something like that. A week and they'll have all the openings plugged!

I'm betting on a leaking precombustion chamber seal, pitted through PC chamber etc, that would put water in one cylinder and then it seeps down past the rings and fills the crankcase, floating the oil up....or maybe it just got filled up with rain water through open exhaust valves. You'll know more when you get the head off and see what's wet, what's dry, what's rusty, what's still covered in carbon etc.
We shall soon see. It's supposed to be here tomorrow morning. I got an old round fendered 730 Case with a loader to lift the head off for me. Ya it would be nice if this was a hobby at the moment but I need it running and cheap and fast. Got three driveways I've been trying to cut with a drag for relatives for years and it's useless. Then My mothers driveway got flooded out a few years back and she needs a road. My brother and her bought an old cat with a good part of the insurance money a couple years ago but the hydraulic pump gave up the ghost before the job was 1/2 done $4000 to fix. So That's 3 driveways that need major work and one that needs to be built. It's all good semaritan work. Personally I have no use for it. I live in town. The grader would fill my entire drive way. I'll just get the fun out of operating it if I can get it operational cheap. If not I gotta weigh my options and may have to cut my losses.
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Wed, Jul 3, 2019 11:01 AM
ccjersey
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Block that loader boom up and hang a come along hand hoist under it so you have good control lifting off and more importantly setting head back down when reinstalling. I have dealt with the D318 heads that would be similar in size and weight. The D318 replaced the D4600 in 1948.

Two men can remove and replace a head by hand with the proper lifting hand holds etc, that's how we did it, but we also crushed several brass ferrules trying to set it down until we found and filed/stoned off a ding on the corner of the head that was throwing us off as we set it down each time. With a hoist we would have had the control to check what was causing the head to cock each time
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Wed, Jul 3, 2019 11:43 AM
Pushin daisies
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Reply to ccjersey:
Block that loader boom up and hang a come along hand hoist under it so you have good control lifting off and more importantly setting head back down when reinstalling. I have dealt with the D318 heads that would be similar in size and weight. The D318 replaced the D4600 in 1948.

Two men can remove and replace a head by hand with the proper lifting hand holds etc, that's how we did it, but we also crushed several brass ferrules trying to set it down until we found and filed/stoned off a ding on the corner of the head that was throwing us off as we set it down each time. With a hoist we would have had the control to check what was causing the head to cock each time
Well it showed up this morning looking like a together grader. End of the day the heads are ready to come off. Morning job though. I am most certainly done today. Found a mouse nest in one of the exhaust ports and a whack of surface rust inside the valve covers, rockers.

[attachment=54604]20190703_132925[1].jpg[/attachment][attachment=54605]20190703_205839[1].jpg[/attachment]
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Thu, Jul 4, 2019 11:49 AM
Pushin daisies
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Reply to Pushin daisies:
Well it showed up this morning looking like a together grader. End of the day the heads are ready to come off. Morning job though. I am most certainly done today. Found a mouse nest in one of the exhaust ports and a whack of surface rust inside the valve covers, rockers.

[attachment=54604]20190703_132925[1].jpg[/attachment][attachment=54605]20190703_205839[1].jpg[/attachment]
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Ok so my understanding was that this either has a d4600 or a d318 either way 1 massive head for all 6 cylinders. This engine has 2 separate heads. Did I understand wrong?
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Fri, Jul 5, 2019 2:40 AM
Rome K/G
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Reply to Pushin daisies:
Ok so my understanding was that this either has a d4600 or a d318 either way 1 massive head for all 6 cylinders. This engine has 2 separate heads. Did I understand wrong?
Thats a D4600. Those mice can destroy an engine! be prepared,$$$$$$$
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Fri, Jul 5, 2019 3:00 AM
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