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New Method of Direct Electric Start

New Method of Direct Electric Start

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alan627b
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New Method of Direct Electric Start

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I supplied a response on another forum in regard to someone wanting to convert to direct electric start, one of the links I supplied was this one...
http://ponymotor.embarqspace.com/

They have a method to convert, requiring no drilling of the original starter pad, so I fired off an email to ask how they did it. Bryan Parker, the owner, sent me this reply and the following pictures.

Alan... See attachment picture's....You remove the ponymotor clutch,send it to me,I attach a 12 or 24 volt starter to it and send it back to you.One picture is the ponymotor clutch, one is of a starter attached,one is installed on a 9U D-6...The conversion cost $1,200.00 plus shipping for a 12 volt and $,1,300,00 for a 24 volt.. We also have a cover plate and gasket that goes where the ponymotor was,, The plate is $129.00 and the gasket $18.00....This is the cost as long as your ponymotor clutch gear and disconnect assembly are in good condition... Thanks Bryan
Check the link, other pictures there too.
Interesting solution, especially in the case of my DW10, where although the bellhousing is already drilled and tapped, and has a removable plate, there is no room for a starter because of where the steering shaft and steering box reside. Can any of our machinist/fabricators see a problem with this method?
Just curious.
Alan
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Thu, Apr 15, 2010 3:05 AM
Old Magnet
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Hi Alan,
Looks pretty good.
I have a couple of questions.
Does the starter power up after engaging the pinion or before....no-load starter motors can spin up to 5,000 rpm or more.

I wonder about the starter motor itself. Looks like an old style 40MT motor when they had seperate solenoid and inertia drive. Those motors are pretty much becoming extinct and I am not aware of a modern equivalent.

Certainly better than the previous top mount version that ate pony clutches...I think.

Also, before everyone gets all excited, that would only work on the D318 or the D4600where there is ample room between the pony clutch housing and the governor.
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Thu, Apr 15, 2010 3:59 AM
alan627b
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Reply to Old Magnet:
Hi Alan,
Looks pretty good.
I have a couple of questions.
Does the starter power up after engaging the pinion or before....no-load starter motors can spin up to 5,000 rpm or more.

I wonder about the starter motor itself. Looks like an old style 40MT motor when they had seperate solenoid and inertia drive. Those motors are pretty much becoming extinct and I am not aware of a modern equivalent.

Certainly better than the previous top mount version that ate pony clutches...I think.

Also, before everyone gets all excited, that would only work on the D318 or the D4600where there is ample room between the pony clutch housing and the governor.
Old Magnet, you'd have to ask Byran about that one, I just posted what he told me.
I like the idea for my DW10, since there is no room for an electric starter where the stock one attaches. Darn shame too, the hole is drilled in the bellhousing and has a bolt on cover already. Unless someone makes a 12 or 24 volt starter only 6 inches long! Too bad there is no way to mount one on the other side of the tractor....tons of room over there!
Electric start makes a lot of sense for a machine you are actually going to work, sometimes machines get the engines killed in places you need to get out of in a hurry! Not so important on a show machine!
Too bad no one makes a mini-starter with enough grunt to turn over a D318...I guess they isn't enough demand for a hot rod Cat yet! Car guys have it good....
Alan
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Thu, Apr 15, 2010 5:43 AM
bruce oz
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Reply to alan627b:
Old Magnet, you'd have to ask Byran about that one, I just posted what he told me.
I like the idea for my DW10, since there is no room for an electric starter where the stock one attaches. Darn shame too, the hole is drilled in the bellhousing and has a bolt on cover already. Unless someone makes a 12 or 24 volt starter only 6 inches long! Too bad there is no way to mount one on the other side of the tractor....tons of room over there!
Electric start makes a lot of sense for a machine you are actually going to work, sometimes machines get the engines killed in places you need to get out of in a hurry! Not so important on a show machine!
Too bad no one makes a mini-starter with enough grunt to turn over a D318...I guess they isn't enough demand for a hot rod Cat yet! Car guys have it good....
Alan
hello alan ,have you looked at a air starter ,there are a few different one around ,only need a compressor then 😎 ,bruce oz

http://www.mtigroup.com.au/productlisting/industrial-products/air-gas-starter-motors/default.aspx
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Thu, Apr 15, 2010 6:08 AM
alan627b
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Reply to bruce oz:
hello alan ,have you looked at a air starter ,there are a few different one around ,only need a compressor then 😎 ,bruce oz

http://www.mtigroup.com.au/productlisting/industrial-products/air-gas-starter-motors/default.aspx
Hello Bruce, thanks for the information.
An air starter is a thought, although I'm betting size would still be a problem. Right now, my personal economy is very bad, it's going to be a while before anything I have gets anything done to it. The problem on a DW10 is there is only 6-7 inches between the face of the belhousing and the spot where the steering arm attaches to the steering box, which hangs off the inside of the frame rail. I'd have to go measure things just to see how much room there is, an offset starter like some of those pictures is what is needed.
So, for the mean time, I just seek information. I have a good replacement pony motor for my dead one, but direct start sure would be nice!
Alan
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Thu, Apr 15, 2010 6:17 AM
Old Magnet
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Reply to alan627b:
Hello Bruce, thanks for the information.
An air starter is a thought, although I'm betting size would still be a problem. Right now, my personal economy is very bad, it's going to be a while before anything I have gets anything done to it. The problem on a DW10 is there is only 6-7 inches between the face of the belhousing and the spot where the steering arm attaches to the steering box, which hangs off the inside of the frame rail. I'd have to go measure things just to see how much room there is, an offset starter like some of those pictures is what is needed.
So, for the mean time, I just seek information. I have a good replacement pony motor for my dead one, but direct start sure would be nice!
Alan
OK,
But you did ask if there were forseen problems.
I've seen some pretty compact hydraulic drive starter motors but then you have the hydraulic source to contend with.
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Thu, Apr 15, 2010 6:25 AM
alan627b
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Reply to Old Magnet:
OK,
But you did ask if there were forseen problems.
I've seen some pretty compact hydraulic drive starter motors but then you have the hydraulic source to contend with.
Old Magnet, I sent Bryan an email with your concerns. As soon as he sends me an answer, I'll be sure to post the information.
Now, if there's a starter with about a 2 foot shaft extension, then I could use it...or figure out a gear drive to get the actual starter motor up higher...too bad I'm not a fabricator...Alan
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Thu, Apr 15, 2010 6:47 AM
Old Magnet
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Reply to alan627b:
Old Magnet, I sent Bryan an email with your concerns. As soon as he sends me an answer, I'll be sure to post the information.
Now, if there's a starter with about a 2 foot shaft extension, then I could use it...or figure out a gear drive to get the actual starter motor up higher...too bad I'm not a fabricator...Alan
Thanks Alan,
Curious to see what the responses will be.
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Thu, Apr 15, 2010 8:38 AM
alan627b
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Reply to Old Magnet:
Thanks Alan,
Curious to see what the responses will be.
I'll say one thing, Bryan is quick at responding! Here is what he says..

Alan,,,The starter in the picture is a older 40 MT Delco..Known as the series 2.No problem getting parts... BUT I use the newer version anyway...The series 1, is what he is talking about ( with the inertia drive ) You engage the pinion first.. then crank the starter,, it will disengage it's self as soon as the diesel starts...Bryan
Just the facts, Jack.

Hope this helped,

Alan
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Thu, Apr 15, 2010 10:51 AM
Dozerman51
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Reply to alan627b:
I'll say one thing, Bryan is quick at responding! Here is what he says..

Alan,,,The starter in the picture is a older 40 MT Delco..Known as the series 2.No problem getting parts... BUT I use the newer version anyway...The series 1, is what he is talking about ( with the inertia drive ) You engage the pinion first.. then crank the starter,, it will disengage it's self as soon as the diesel starts...Bryan
Just the facts, Jack.

Hope this helped,

Alan
Old Magnet is right, no way you can use this set up in the U model D2/D4's and the J series D2's also.😞
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Thu, Apr 15, 2010 11:28 AM
Old Magnet
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Reply to Dozerman51:
Old Magnet is right, no way you can use this set up in the U model D2/D4's and the J series D2's also.😞
Good response,
Guess I got a little ahead of myself, was thinking the clutch was still involved but I see now it is not. I like it.....except for the price😊 but that's just me knowing what I can do a regular conversion for. Makes for a good option for that DW10.
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Thu, Apr 15, 2010 9:31 PM
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