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miss firing on cyinder 1. cat d2 5u (5U16172)

miss firing on cyinder 1. cat d2 5u (5U16172)

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chruska
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My cat d2 is misfiring on cylinder 1. I just did pistons and sleeves and had the head rebuilt. I also had all the injectors replace and the fuel pump for cylinder one remanufactured. im all out of ideas. is it possible that I must
work the engine under a little bit of load or something like that to break it in.
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Tue, Apr 29, 2014 3:23 AM
ccjersey
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While you do need to work the tractor hard to seat the rings as soon as possible, I doubt that will help on the problem with #1. I would move an injector from anothr cylinder that fires well and swap with the one in #1. Then see if the misfire stays with #1 or moves to #2 with the injector.

If it stays with #1, then the next step is to move another pump into the #1 spot on the injection pump housing and again, see if the misfire follows the pump you moved or stays with #1 cylinder.

If it still stays with #1, since you just overhauled the engine, I would lean more toward a lifter or camshaft problem in the injection pump housing, mis-adjusted valve clearance etc than the usual suspects of bad rings, piston or cylinder liner. It would be an 'eyeball' test, but also need to watch the rocker arms of #1 and compare the valve stroke etc between it and the rest. You can also check the camshaft lift with a dial indicator if there appears to be any discrepancy there.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Tue, Apr 29, 2014 5:46 AM
d9gdon
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Reply to ccjersey:
While you do need to work the tractor hard to seat the rings as soon as possible, I doubt that will help on the problem with #1. I would move an injector from anothr cylinder that fires well and swap with the one in #1. Then see if the misfire stays with #1 or moves to #2 with the injector.

If it stays with #1, then the next step is to move another pump into the #1 spot on the injection pump housing and again, see if the misfire follows the pump you moved or stays with #1 cylinder.

If it still stays with #1, since you just overhauled the engine, I would lean more toward a lifter or camshaft problem in the injection pump housing, mis-adjusted valve clearance etc than the usual suspects of bad rings, piston or cylinder liner. It would be an 'eyeball' test, but also need to watch the rocker arms of #1 and compare the valve stroke etc between it and the rest. You can also check the camshaft lift with a dial indicator if there appears to be any discrepancy there.
Besides what ccjersey said, double check your clearance on your decompression cam and rocker arm pad. The valve stem may be too long on #1 because of a pocketed valve or stem not at factory spec.
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Tue, Apr 29, 2014 6:23 AM
Rome K/G
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Reply to d9gdon:
Besides what ccjersey said, double check your clearance on your decompression cam and rocker arm pad. The valve stem may be too long on #1 because of a pocketed valve or stem not at factory spec.
Check injection pump lifter height?
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Tue, Apr 29, 2014 8:41 AM
jmvmopar
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Reply to Rome K/G:
Check injection pump lifter height?
Was it missing before or just after you put all the parts in it?
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Tue, Apr 29, 2014 10:40 AM
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