Reply to ChuckC:
Check if you are getting good fuel flow where the garden hose goes into the pump. The fuel could have dissolved the hose and caused some type of fuel flow restriction.
Chuck C
Thanks for all the replies.
This dozer has been standing outside for the last 18 years and was covered with sails, last started in 2007 by the previous owner.
I have bled the system until fuel flows out of the bleeder at the top of the filter tower, and also cracked off the injector pipes until diesel started to pump out then tightened them again while cranking.
The dozer has a surge tank on top of the hood, and four hydraulic lines running to the rear.
When started 3 weeks ago it was using the pony motor, which is not running well. I have installed the quad bike motor in a desperate attempt to get the dozer started again so that I can drive it about 1km to my farm from where it is now.
Starting direction is correct. Puffing a small amount of whitish grey smoke once decompressor is placed in the run position with throttle opened.
I cranked this machine for about and hour with the quad bike motor yesterday with the decompressor on and off, maybe not enough heat generated to get it warm enough to start. I have the pony spinning about the speed it was turning when I got the main engine started 3 weeks ago. Any faster and it disengages the pinion.
The fuel pressure 3 weeks ago went to the green while spinning with the pony motor and started as soon as I opened the throttle.
Yesterday while cranking with the quad bike motor turning in the correct direction the fuel pressure guage did not move at all.
The quad bike motor is only a temporary starting solution. I will try to sort the pony motor out once I get the machine home.
The garden hose fuel line is also just a temporary replacement, as the original fuel line was rock hard and leaking diesel badly. Small town nearest where I live does not have 12mm fuel line. Nearest town to buy is 180km away, so will get new fuel line when I go there.
Does anyone have images of the fuel system they can post showing from where the fuel line connects below the hour meter through to the injector pump showing where the relief valves are and any sieves that may need cleaning.
I did try and open the filter tower yesterday by taking out the four bolts on the top, but the top would not come off. tried tapping it up with a small hammer and it lifted about 1mm but something still seems to be holding it. Didn't want to damage anything, so just tightened it back down.
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