Reply to jshbryan:
[quote="ccjersey"]Sounds more like the seal (probably an o-ring) on the plug in the end of the fuel gallery.
A worn leaky pump would have to be pretty badly worn for it to let air into the fuel gallery. In any case, drain the fuel injection pump housing and get some good oil in there before you damage anything.
An uncle had an old Mercedes car that leaked diesel into the injection pump cam/sump and he ran it like that for quite a while without problems, but it can't be good.
You should have a priming pump on an electric start dozer, so open a bleed on the top of the pump housing, (look behind each pump for a small bleed screw) and pump it until all the air is out, BEFORE you ever crank the engine over. You could also have leaks on the filter tower etc that allow it to leak down while it isn't running, but since it is leaking into the governor, that's probably the one that's causing all the trouble.[/quote]
Does anyone have an exploded view of all of this so I can better understand where/what is leaking?
Thanks
If your problem is not that the fuel pump drain is clogged or crimped and the fuel is filling the chamber inside the side cover on the pump housing, then my guess is you need to remove the governor housing off the back of the fuel pump housing to get access to the nut that holds the plug with the seal on it.
There's not a good view of the plug and seal in the parts book. With the governor housing removed, this part is visible below and inboard (toward the engine) of the rack bar where it comes out of the back of the injection pump housing. Parts book shows the seal, plug, lock and nut on a stud which is screwed into the injection pump housing.
Do you have a Serviceman's reference book for the D318 engine?
It basically says to remove the back cover from the governor housing, disconnect the link to the rack bar and then unbolt the governor housing and remove it.
If you take the side cover off the injection pump housing, you can move the rack bar back and forth while looking through the governor housing and see where to disconnect the linkage in there.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄