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Direct start ???

Direct start ???

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mrsmackpaul
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Many times on here over the years the question has been raised about direct start ie electric start

Now I have never made it a secret direct electric start is the go as I reckon pilot motors are a pain in the neck and will let you down at the most inopportune time

And those that love the pilot motors reckon they warm your motor up nice and gently allow you to build oil pressure and will in general make your motor last longer

I dont think with todays modern oils it will make any difference

So the jury's out, I think the main reason most like them is because pilot motors are a part of Cats character which is fine and I cant argue with that its a bit like starting a Fowler or Field Marshall with the cartridge start (it's like a blank 12 gauge that fires to turn the motor over)

Anyway I have had the old 7 in shed for repairs and I dont have the proper workshop manuals for it and one of the manuals I have is for the motor but its stationary type motor and in it it mentions air start and shows the picture

[img]http://i1376.photobucket.com/albums/ah18/paulygstring/img129_zpsdu9p2nut.jpg[/img]

As I read this a few thoughts come to mind
If direct start is that detrimental to the motor would Cat have made a air start as it would have been a dud and I dont think Cat then or now is in the habit of making duds
The other thing that comes to mind is notice the starter is on the RHS of motor not the left were the pilot motor is and I wonder if this was common and maybe another spot to mount a different type of starter

I also noticed another thing in another photo a muffler on the pilot motor exhaust which to me is a good thing
I have seen the rain traps before but never a muffler and this is even a muffler

[img]http://i1376.photobucket.com/albums/ah18/paulygstring/img130_zpsgzj8agiv.jpg[/img]

All very interesting me as I have never seen any of this stuff before and I dont feel like Im killing my motor now, not that I ever did


Paul
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Sun, Jul 2, 2017 3:34 PM
ianoz
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I reckon Swishy would be lining up to be a D7 owner , if it had Air start .
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Sun, Jul 2, 2017 4:22 PM
ccjersey
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It would take a long time with a bicycle pump to charge the system up!

I think it was another option for those engines that MUST start no matter what. Actually I guess the pony motor becomes the emergency start system when you had air available.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Sun, Jul 2, 2017 7:10 PM
captainhowdy
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Reply to ccjersey:
It would take a long time with a bicycle pump to charge the system up!

I think it was another option for those engines that MUST start no matter what. Actually I guess the pony motor becomes the emergency start system when you had air available.
back in the 60's a trucking company in my area had a fleet of rig up trucks and heavy haul trucks for the oil field. the parking area had a pipe rail that all truck would line up on when in the yard. all trucks had air start and the rail was pressurized with compressed air . the sound was horrid when they all started in the morning. when in the field no matter how long they were never shut down. i think this is why most people in my area to this day think it is hard on a diesel to turn it off.
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Mon, Jul 3, 2017 1:02 AM
mrsmackpaul
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Reply to captainhowdy:
back in the 60's a trucking company in my area had a fleet of rig up trucks and heavy haul trucks for the oil field. the parking area had a pipe rail that all truck would line up on when in the yard. all trucks had air start and the rail was pressurized with compressed air . the sound was horrid when they all started in the morning. when in the field no matter how long they were never shut down. i think this is why most people in my area to this day think it is hard on a diesel to turn it off.
Mack trucks in Australia were almost always air start and as a rule we have very problems even other brands of trucks sold in Australia would use Mack air start tanks etc
When looked after well maintained they will hold air for a month or more
I think compressed air is fairly common on real big motors as ships and emergency power supplys etc
I did own two Ruston drag lines that were both air start many years ago and the compressor was two cylinder one pistion the larger of the two was petrol and the other the compressor and like the pilot motor on a Cat this was the unreliable part of the show

I do recall someone on here some time ago had a boat with Cat motor fitted and there was some problem with have a petrol pilot motor fitted bellow deck, I do wonder if maybe a air start was a option in that situation ??

I have only seen Cat air starts when the motor is in a truck

I do think ccjersey may have the answer to why these were built, Im thinking allong the line of emergency power supply for a hospital were you cant afford time to get something running these would be up going in a matter of seconds

Also I need to bare in mind that if I was in north America up were it snows for 6 months of the year a direct start Cat motor of this era would never start unless a lot of giggle gas is used, so in a lot of situations a having a pilot motor is the only way to start these older style motors

Thanks for the replies everyone

Paul
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Mon, Jul 3, 2017 2:28 AM
Old Magnet
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Reply to mrsmackpaul:
Mack trucks in Australia were almost always air start and as a rule we have very problems even other brands of trucks sold in Australia would use Mack air start tanks etc
When looked after well maintained they will hold air for a month or more
I think compressed air is fairly common on real big motors as ships and emergency power supplys etc
I did own two Ruston drag lines that were both air start many years ago and the compressor was two cylinder one pistion the larger of the two was petrol and the other the compressor and like the pilot motor on a Cat this was the unreliable part of the show

I do recall someone on here some time ago had a boat with Cat motor fitted and there was some problem with have a petrol pilot motor fitted bellow deck, I do wonder if maybe a air start was a option in that situation ??

I have only seen Cat air starts when the motor is in a truck

I do think ccjersey may have the answer to why these were built, Im thinking allong the line of emergency power supply for a hospital were you cant afford time to get something running these would be up going in a matter of seconds

Also I need to bare in mind that if I was in north America up were it snows for 6 months of the year a direct start Cat motor of this era would never start unless a lot of giggle gas is used, so in a lot of situations a having a pilot motor is the only way to start these older style motors

Thanks for the replies everyone

Paul
I always like to refer to King of Obsolete in the Great White North who dumped all his pony motors years ago and went to direct electric start.
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Mon, Jul 3, 2017 2:35 AM
captainhowdy
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Reply to Old Magnet:
I always like to refer to King of Obsolete in the Great White North who dumped all his pony motors years ago and went to direct electric start.


Magnet!! "You are a poet" and i didn't no it. Ha Ha😙
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Mon, Jul 3, 2017 2:47 AM
mrsmackpaul
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Reply to Old Magnet:
I always like to refer to King of Obsolete in the Great White North who dumped all his pony motors years ago and went to direct electric start.


So I gather they will start a ok even in sub zero temps then
I would have thought you would need some giggle gas (ether ) or something similar, but having said that you may well need help starting any diesel in sub zero conditions
You maybe be able to tell I have no experience starting diesels in these conditions


Paul
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Mon, Jul 3, 2017 3:21 PM
Wombat
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Reply to mrsmackpaul:


So I gather they will start a ok even in sub zero temps then
I would have thought you would need some giggle gas (ether ) or something similar, but having said that you may well need help starting any diesel in sub zero conditions
You maybe be able to tell I have no experience starting diesels in these conditions


Paul
Direct electric starting Cat engines with pre combustion chambers (D8H/K) never posed a problem for me, just a good glow with the glow plugs and they would fire straight up in sub zero temperatures. It does take good batteries for a positive start.
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Mon, Jul 3, 2017 4:46 PM
drujinin
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Reply to Wombat:
Direct electric starting Cat engines with pre combustion chambers (D8H/K) never posed a problem for me, just a good glow with the glow plugs and they would fire straight up in sub zero temperatures. It does take good batteries for a positive start.
The smallest Diesel Engine I have encountered with an Air Start is a CAT 3512 bound for a Ship. Big Diesel Engines (4000hp) take a lot of Horsepower to turn over so they typically have Air Starters on them.
Waukesha Natural Gas Engines bound for the Oil Field very often have Air Starters on them as they would pipe 50psi or higher Natural Gas into them instead of Air.
I've seen MACK's that when they don't start, a fellow trucker would pull up beside and attach an air hose between the trucks to fill the tank. I was young when I first saw it and thought it was rather ingenious!
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Mon, Jul 3, 2017 6:34 PM
Sasquatch
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Reply to drujinin:
The smallest Diesel Engine I have encountered with an Air Start is a CAT 3512 bound for a Ship. Big Diesel Engines (4000hp) take a lot of Horsepower to turn over so they typically have Air Starters on them.
Waukesha Natural Gas Engines bound for the Oil Field very often have Air Starters on them as they would pipe 50psi or higher Natural Gas into them instead of Air.
I've seen MACK's that when they don't start, a fellow trucker would pull up beside and attach an air hose between the trucks to fill the tank. I was young when I first saw it and thought it was rather ingenious!


[quote="mrsmackpaul"]So I gather they will start a ok even in sub zero temps then
I would have thought you would need some giggle gas (ether ) or something similar, but having said that you may well need help starting any diesel in sub zero conditions
You maybe be able to tell I have no experience starting diesels in these conditions


Paul[/quote]

I can't speak for Koo, and I'll admit up front he does a TON more operating in harsh cold temps with old machinery than probably anyone else on here (or in the world for that matter) but I would suspect he's also got some robust pre-heating methods he uses to get these old diesels to fire up in the extreme cold - either tank heaters, block heaters, propane heaters, etc. If that's the case, one wouldn't dare shut something down for any period of time out of reach on an extension cord or in any place you wouldn't want to lug a generator or tank if all you have to fall back on is the batteries and an electric motor. And even with a pony start you'd in all reality need some form of pre-heat assist before you tried cranking either motor in the severe cold, since engines of any type just get to the point they'd rather not start when temps get below a certain point, so in that scenario it really wouldn't prove any real benefit to going all-electric start since a pony would still kick off and run if it was in proper condition just as well as a diesel would still fire off with an electric starter after a good external pre-heat, plus if you still had the pony you'd keep the built-in pre-heat and extended cranking capabilities of the pony start for the times you aren't in such severe operating conditions and had to shut down out in the bush.

For me personally I love the ponys, once the entire system is gone through and put back in good condition (base engine, carb, mag, governor, belts, bearings, seals, pinion assembly) all I need is a cup of gas and a 5 foot rope and I know those machines will start. I can't say the same thing about the electric start tractors, the ones that aren't used in the winter all have to have their batteries removed and stored inside the shop where I have to keep them charged with the battery tender, and the ones that do snow plowing duty usually need a top-up or a jump start a few times each winter too when it's really cold, then come spring time it's time to put all that stuff back, and there's always at least one that needs a battery replaced, so it's a trip to the parts store and $100 later I can make that one run again, then the usual details to keep up with like loose or dirty connections, dead solenoids, worn starter drives, bad switches, etc. Then the continual process of keeping the battery tops clean and free from dust/dirt to prevent surface discharge - it just seems like I have to work twice as hard to keep those electric start machines cranking on their own than I do any pony start system that I bit the bullet on and put all the time and $$ investment in up-front to ensure trouble-free operation.

Now that we've beat that dead horse a little more -:deadhorse: lol - kind of funny story about the first time I actually ever encountered an air start system, I was in the cab of a railroad locomotive getting all my pre-trip conductor paperwork squared away while the engineer was going through the start up sequence over at his station. When he hit the start button the most horrible sounding noise started coming from the engine bay behind me and it was LOUD! Scared the crap outta me, I had never actually heard an air starter before, and had just about stood up out of my seat. But as soon as the diesel engine started firing I knew what it was, but by that point the other conductor I was with and the engineer were both having a good laugh over it.
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Mon, Jul 3, 2017 9:17 PM
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