Reply to ali sleiman:
OM ,
Just ordered the switch๐ , I have bought from the same source before good prices , Thank you for remind me. did you get my e mail
3T , I have tried to short the wire across the Solinoid ( they are not a live As far the big starter , that is 24 Volts , I dont like buring or crushing thing )
Even though I just made 12 lbs hammer with 1 in diam solid steel handle๐ . it will be used to drive in or out big bushing .
I think it is the switch and few wire connection that will need to be cleaned . Now that I ahve a nice diagram we should be to make it work
Thank you
Ali
to diagnose the solenoid on top of the starter, jump from the small terminal that has the switch wire on it up to the big battery cable connection on the end of the solenoid.
should spark a bit and click in loudly.
If it does and the starter doesn't turn, you could have a stuck brush in starter or other problem. Sometimes tapping on brush end of starter with small-ish hammer will get them unstuck. Starter could already be stuck engaged in flywheel๐ฎ be prepared to remove cables or open disconnect to keep from killing batteries and burning up starter if solenoid doesn't release when you quit shorting it.
no spark, no click......
1 no ground, check ground attached to other small terminal on solenoid.
2 bad solenoid coil, replace solenoid
spark and no click...........
1 bad solenoid-replace
2 low voltage-correct by charging batteries, cleaning connections etc.
3 dirty ground from the opposite small terminal to the frame (maybe internal through the starter brushes if there's only one small terminal on the solenoid),
4 Plunger in solenoid or drive on starter stuck, remove starter, disassemble as necessary and free this up.......Bench test with a good heavy pair of jumper cables.
diagnose starter motor itself (no solenoid) by shorting across the two large terminals on the solenoid with a heavy wrench. This will get HOT quickly, don't burn yourself on that end of it.
If motor doesn't spin up or you don't get a spark when you short it......
check ground terminal on end of starter, check other end of ground cable connection to engine block and frame etc.
Tap with hammer etc.
Remove and repair starter motor.
Does your conversion starter go in the gasoline starting motor hole with an adapter of some kind or is it with a standard 3 bolt flange mount elsewhere on the clutch housing?
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time๐