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D6c alernator wiring

D6c alernator wiring

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au7edd
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I have put in a new alternator in a D6c and I'm not to sure if i have the wires in the correct spots. The + pole(36.5v) goes to the ammeter- the R(26v) pole goes directly to the positive battery terminal & the gnd is going to the negative terminal on the battery. Is this correct? I thought there should be out about 27 volts going into the battery's.
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Tue, Aug 4, 2015 2:26 AM
ccjersey
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Not familiar with your exact alternator, but I wonder if your ammeter is burned out, so there is actually no electrical load or maybe no connection to battery.

Test for voltage at positive pole of alternator with engine stopped. You should have same voltage there as the R terminal/battery positive post.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Tue, Aug 4, 2015 9:05 AM
AJ.
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Reply to ccjersey:
Not familiar with your exact alternator, but I wonder if your ammeter is burned out, so there is actually no electrical load or maybe no connection to battery.

Test for voltage at positive pole of alternator with engine stopped. You should have same voltage there as the R terminal/battery positive post.
The hot cable from the alternator should go to the + terminal on the ammeter,from the - terminal the wire should go through the circuit breaker to the main + battery cable terminal on the starter motor,the power feed for the heat/start switch should share the ammeter - terminal,the power for the glow plug relay should connect with the alternator on the + terminal,take the hot cable from the alternator and connect the volt meter to the alt terminal and the other lead to a good ground,start the engine and see what is the voltage at high idle,if you are getting more than 26/27 volts the alternator has an issue,if it is putting out 36 volts will cook the batteries,36v alternators are used in marine and aviation have a look at the tag.why did you have to go behind the dash to wire the alternator?.
AJ
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Tue, Aug 4, 2015 6:10 PM
au7edd
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Reply to AJ.:
The hot cable from the alternator should go to the + terminal on the ammeter,from the - terminal the wire should go through the circuit breaker to the main + battery cable terminal on the starter motor,the power feed for the heat/start switch should share the ammeter - terminal,the power for the glow plug relay should connect with the alternator on the + terminal,take the hot cable from the alternator and connect the volt meter to the alt terminal and the other lead to a good ground,start the engine and see what is the voltage at high idle,if you are getting more than 26/27 volts the alternator has an issue,if it is putting out 36 volts will cook the batteries,36v alternators are used in marine and aviation have a look at the tag.why did you have to go behind the dash to wire the alternator?.
AJ
This a dozer i'm opperating at the moment. there was no altenator on it. They bought a self regulating ITR brand alt for me to put on it. The batterys are being charged but i know the wires are not in the right place.
So instead of running a wire all the way to the positive terminal of the battery(from the R pole on the alt) all i have to do is connect to the positive terminal on the stater?
The ground from the alt can be earthed anywhere on the machine?
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Wed, Aug 5, 2015 1:59 AM
Old Magnet
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Reply to au7edd:
This a dozer i'm opperating at the moment. there was no altenator on it. They bought a self regulating ITR brand alt for me to put on it. The batterys are being charged but i know the wires are not in the right place.
So instead of running a wire all the way to the positive terminal of the battery(from the R pole on the alt) all i have to do is connect to the positive terminal on the stater?
The ground from the alt can be earthed anywhere on the machine?
Here's how it should be wired.
If it's a 36v Alternator it is the wrong application.
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Wed, Aug 5, 2015 2:39 AM
AJ.
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Reply to Old Magnet:
Here's how it should be wired.
If it's a 36v Alternator it is the wrong application.
Right so you are changing from generator to alternator, the generator wiring going to the regulator will be no longer be used,tape the ends up and secure them,they are usually in the loom so the easiest thing to do is remove the wire that comes from the B+ terminal on the regulator from the + terminal on the ammeter and replace it with a new wire to the alternator,job done.
AJ
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Wed, Aug 5, 2015 4:26 PM
rmyram
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an alternator will put out considerable more voltage if tested at the alternator lead if their is no connection to the battery. their is not any current flow when it is disconnected so the voltage starts to climb. was always a good test in a flat battery situation. if you boosted the unit and checked for voltage at the alternator, if it was over 15 volts on a 12 volt system, you immediately suspected a poor connection between the alternator and the batteries.
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Thu, Aug 6, 2015 1:56 AM
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