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D6 steering clutch adjustment

D6 steering clutch adjustment

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johnstone
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A few month ago I got a 1957 9U and I have been getting acquainted with it. I bought it to widen my dirt road but before I move too much dirt I have been checking it all out since it had sat for about 10 years before I got it.
My project this week is the steering clutch control levers free movement adjustment.The tractor steering is very responsive and seems to work as it should. What Iam concerned about is that the left steering lever has no free play and the right steering lever has about 2" of free play at the top of the levers as described in the instruction manual.
I removed the inspection covers from the top of the steering clutch case as described in the manual and I can see the adjusting nut and the lock nut. The manual does not say which way to adjust the nut to get more free travel. Iam ASSUMING that I would back off the lock nut then move the adjusting nut in the same direction TOWARD THE OUTSIDE OF THE TRACTOR then re tighten the lock nut when I have the 3" of free travel.
This adjustment is in such a tight, dark and dirty area that I would like to get it right the first time. Any tips, from you guys that have been there done that, to make this adjustment go easier would be appreciated.

John
1954 D47U, 1957 D69U, 1987 JD 950
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Tue, Nov 13, 2012 10:16 PM
ccjersey
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You are correct.

The motion of the steering clutch levers is toward the rear in the center of the tractor, the crank that the steering clutch booster pushes on rotates toward the center of the tractor, pulling the steering clutches apart and compressing the springs. As the clutches wear thinner, the engaged position moves away from the centerline of the tractor and takes up more and more of the slack in the linkage. Screwing the adjuster nuts away from the centerline of the tractor on each side will return the crank, push rod and lever to their proper position.

One thing to note before you adjust to 3" is to ensure the levers both go fully forward against the stops and there is no debris preventing them from hitting the bumpers at the base of the levers.


While you're in there, you may need to adjust the brakes as well, the adjusters are right there in the same cover. Do you have a rear cable control on it? That makes it hard to actually see what your fingers are touching at the same time!

Did you find the steering clutch release bearing grease fittings under the seat?


If you get time, please post pictures of your project and tractor.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Wed, Nov 14, 2012 1:59 AM
johnstone
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Reply to ccjersey:
You are correct.

The motion of the steering clutch levers is toward the rear in the center of the tractor, the crank that the steering clutch booster pushes on rotates toward the center of the tractor, pulling the steering clutches apart and compressing the springs. As the clutches wear thinner, the engaged position moves away from the centerline of the tractor and takes up more and more of the slack in the linkage. Screwing the adjuster nuts away from the centerline of the tractor on each side will return the crank, push rod and lever to their proper position.

One thing to note before you adjust to 3" is to ensure the levers both go fully forward against the stops and there is no debris preventing them from hitting the bumpers at the base of the levers.


While you're in there, you may need to adjust the brakes as well, the adjusters are right there in the same cover. Do you have a rear cable control on it? That makes it hard to actually see what your fingers are touching at the same time!

Did you find the steering clutch release bearing grease fittings under the seat?


If you get time, please post pictures of your project and tractor.
Thanks for the thumbs up about which way to move the adjusting nut and the explanation of how the steering clutches move. Yes, I did grease the two clutch release bearings and both levers are returning to their bumpers.....Now I just have to see if I have a wrench big enough to get on that adjusting screw, I hope it is an easy turner.
I have included a few pictures of my tractor as it was being chained down for the ride home a few months ago and a few pictures of the dozer pushing some shale.

John

[attachment=15393]D6 002.jpg[/attachment][attachment=15392]D6 003.jpg[/attachment][attachment=15391]D6 004.jpg[/attachment][attachment=15389]D6 006.jpg[/attachment][attachment=15388]Bulldozer & pumpkins 008.jpg[/attachment][attachment=15387]Bulldozer & pumpkins 012.jpg[/attachment][attachment=15386]Bulldozer & pumpkins 014.jpg[/attachment][attachment=15390]D6 005.jpg[/attachment][attachment=15394]D6 001.jpg[/attachment]
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1954 D47U, 1957 D69U, 1987 JD 950
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Wed, Nov 14, 2012 5:41 AM
Ray54
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Reply to johnstone:
Thanks for the thumbs up about which way to move the adjusting nut and the explanation of how the steering clutches move. Yes, I did grease the two clutch release bearings and both levers are returning to their bumpers.....Now I just have to see if I have a wrench big enough to get on that adjusting screw, I hope it is an easy turner.
I have included a few pictures of my tractor as it was being chained down for the ride home a few months ago and a few pictures of the dozer pushing some shale.

John

[attachment=15393]D6 002.jpg[/attachment][attachment=15392]D6 003.jpg[/attachment][attachment=15391]D6 004.jpg[/attachment][attachment=15389]D6 006.jpg[/attachment][attachment=15388]Bulldozer & pumpkins 008.jpg[/attachment][attachment=15387]Bulldozer & pumpkins 012.jpg[/attachment][attachment=15386]Bulldozer & pumpkins 014.jpg[/attachment][attachment=15390]D6 005.jpg[/attachment][attachment=15394]D6 001.jpg[/attachment]
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That big nut is 1 5/8 and they are always fun if you don't have the fuel tank off,unless it turns by hand once unlocked.Nice looking tractor,good luck on your project.
Ray
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Wed, Nov 14, 2012 9:52 PM
johnstone
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Reply to Ray54:
That big nut is 1 5/8 and they are always fun if you don't have the fuel tank off,unless it turns by hand once unlocked.Nice looking tractor,good luck on your project.
Ray
I could not turn the lock nut through the opening on top of the steering clutch case. I could just barely get the wrench on the nut but there was no room to turn it. I was just about ready to give up in disgust, when I noticed there was an access cover on the back of the steering clutch case. I removed the four bolts and I had a view of the adjusting nut from below. Here again I could get a wrench on the lock nut but there was no room to turn it as the wrench was too long. I got a pair of vise grips on the lock nut and they were short enough to turn and I got the lock nut loose. Once the lock nut broke loose, I could turn it with my fingers and I backed it off about one half inch on the bolt. I tried and the adjusting nut also turned with my fingers and I backed it off until it hit the lock nut. Climbed up on the tractor and tried the lever but.... no joy...there was still no free play, it was the same as before.
I figured maybe start the tractor and use the steering clutch a bit and the adjustment will show up....but still no change.
Pretty much stumped at this point and open to suggestions.
Hey Ray54 thanks for the good words and the size of that big nut. Next time Iam at the flea market I will keep an eye open for an old 1 5/8 wrench. I can then cut it down and make a stubby which will work in that small area.
I took a few pictures of the two openings on the left side of the tractor.
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1954 D47U, 1957 D69U, 1987 JD 950
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Thu, Nov 15, 2012 7:12 AM
edb
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Reply to johnstone:
I could not turn the lock nut through the opening on top of the steering clutch case. I could just barely get the wrench on the nut but there was no room to turn it. I was just about ready to give up in disgust, when I noticed there was an access cover on the back of the steering clutch case. I removed the four bolts and I had a view of the adjusting nut from below. Here again I could get a wrench on the lock nut but there was no room to turn it as the wrench was too long. I got a pair of vise grips on the lock nut and they were short enough to turn and I got the lock nut loose. Once the lock nut broke loose, I could turn it with my fingers and I backed it off about one half inch on the bolt. I tried and the adjusting nut also turned with my fingers and I backed it off until it hit the lock nut. Climbed up on the tractor and tried the lever but.... no joy...there was still no free play, it was the same as before.
I figured maybe start the tractor and use the steering clutch a bit and the adjustment will show up....but still no change.
Pretty much stumped at this point and open to suggestions.
Hey Ray54 thanks for the good words and the size of that big nut. Next time Iam at the flea market I will keep an eye open for an old 1 5/8 wrench. I can then cut it down and make a stubby which will work in that small area.
I took a few pictures of the two openings on the left side of the tractor.
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Hi John,
scans below show adjustments as per the Service Manual.
Note the 1/64" clearance at point "B" This is needed to stop the booster trying to release the clutch in the off--control lever forward position.
It is not unknown for the boot on the rod to fail and debris to get in and hold the plunger/valve in the partial operate position.
This may be why you have no clearance at the "A" adjustment point.
Hope this helps.
Cheers,
Eddie B.
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Thu, Nov 15, 2012 8:35 AM
ccjersey
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With the clutch disengaged or the engine stopped, there sbould be no oil pressure to take up the free travel even if the push rod is keeping the valve actuated. Still, clean out and ensure someone hasn't adjusted the pushrods out too far.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Thu, Nov 15, 2012 10:32 AM
johnstone
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Reply to ccjersey:
With the clutch disengaged or the engine stopped, there sbould be no oil pressure to take up the free travel even if the push rod is keeping the valve actuated. Still, clean out and ensure someone hasn't adjusted the pushrods out too far.
Today I removed some of the floor panels and took a picture of how it looked on the front end of the steering clutch hydraulic control mechanism....then I cleaned some of the surface dirt off and took a second picture....What do you guys think?
I would really like to know what the guy was thinking when he slopped that lemon yellow paint over everything!

John
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1954 D47U, 1957 D69U, 1987 JD 950
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Fri, Nov 16, 2012 4:50 AM
ccjersey
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If you can get the pins out of the forks, you can determine if there is anything like the 1/64" clearance between the pushrod and the piston of the steering booster. May be able to feel it by just moving the levers. The valve plungers move easily, compressing a spring, there's some resistance compared to just the pushrod and the lever.

It does appear that someone has adjusted the right side shorter to increase the clearance. Is that the side with the 2" free travel or the side with none?
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Fri, Nov 16, 2012 5:28 AM
snowshoveler
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Reply to johnstone:
Today I removed some of the floor panels and took a picture of how it looked on the front end of the steering clutch hydraulic control mechanism....then I cleaned some of the surface dirt off and took a second picture....What do you guys think?
I would really like to know what the guy was thinking when he slopped that lemon yellow paint over everything!

John
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Hello...
I have the same crawler and had the same sort of problems.
I ended up removing the fuel tank and then cleaning up everything.
Then removed the pump cover and started from scratch.
I asked a lot of questions so I could understand how and what everything does.
Do a search of my posts, it was only a couple months ago.
Once It was adjusted to spec everything works pretty good, especially when you consider its 50 plus years old.
If didn't have the folks here helping me I would still be scratching my head.
Regards Chris
193? d4400 cat powerunit
1950 john deere M
1959 international t5 crawler
1977 powerking 1216 tractor
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Fri, Nov 16, 2012 5:29 AM
johnstone
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Reply to snowshoveler:
Hello...
I have the same crawler and had the same sort of problems.
I ended up removing the fuel tank and then cleaning up everything.
Then removed the pump cover and started from scratch.
I asked a lot of questions so I could understand how and what everything does.
Do a search of my posts, it was only a couple months ago.
Once It was adjusted to spec everything works pretty good, especially when you consider its 50 plus years old.
If didn't have the folks here helping me I would still be scratching my head.
Regards Chris
ccjersey....yes it does appear that someone has adjusted the right side shorter to increase the clearance, and yes, this is the side with the 2" of free travel. Would I be safe in adjusting the left side shorter like the right side to give me some free travel?

chris...I had read your post and found it very intresting. At this time, removing the fuel tank is not an option....with the cold weather setting in and my tractor living outdoors, the timing is just not right. Iam sure that with the fuel tank out of the way working on the steering clutch hydraulic control mechanism becomes a whole lot easier. Right now I would be happy to get a little free travel for my left lever so it stays within spec and I avoid any problems.
I agree with you that the folks on this site are great. It is nice to be able to bounce your questions off people who have a lot of experience with these old cat tractors.

John
1954 D47U, 1957 D69U, 1987 JD 950
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Fri, Nov 16, 2012 7:16 AM
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