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D6 9U Service Manual

D6 9U Service Manual

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WayneB
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Need a service manual for my D6 9U.
Serial # 9U11919

Where is the best place to buy one?
Wayne
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Fri, May 28, 2010 10:16 AM
bruce oz
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hello WayneB ,there is a service manual for the D318 engine and one for the tractor chassis ,blade ,hydraulic units,winch,.operator book is a must have too.
eBay is a good place or i have bought from jensales but pic are a bit hard to see but the info is good ,bruce oz

ebay ,this one has 4 engine service manuals http://cgi.ebay.com.au/Caterpillar-Dsl-Eng-4-1-2-6-Cyl-Service-Manual-/250500838349?cmd=ViewItem&pt=BI_Books_Manuals&hash=item3a530373cd
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Fri, May 28, 2010 4:24 PM
bryani289swmi
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Reply to bruce oz:
hello WayneB ,there is a service manual for the D318 engine and one for the tractor chassis ,blade ,hydraulic units,winch,.operator book is a must have too.
eBay is a good place or i have bought from jensales but pic are a bit hard to see but the info is good ,bruce oz

ebay ,this one has 4 engine service manuals http://cgi.ebay.com.au/Caterpillar-Dsl-Eng-4-1-2-6-Cyl-Service-Manual-/250500838349?cmd=ViewItem&pt=BI_Books_Manuals&hash=item3a530373cd
Wayne,

Although I'm still finalizing my list of manuals, D4CCharlie on the forum has been very helpful and seems to have all the manuals for my D6 9U. Might want to contact him, seems like a great guy and you can support a forum member. Good luck.

Bryan
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Fri, May 28, 2010 7:07 PM
WayneB
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Reply to bruce oz:
hello WayneB ,there is a service manual for the D318 engine and one for the tractor chassis ,blade ,hydraulic units,winch,.operator book is a must have too.
eBay is a good place or i have bought from jensales but pic are a bit hard to see but the info is good ,bruce oz

ebay ,this one has 4 engine service manuals http://cgi.ebay.com.au/Caterpillar-Dsl-Eng-4-1-2-6-Cyl-Service-Manual-/250500838349?cmd=ViewItem&pt=BI_Books_Manuals&hash=item3a530373cd
The manual I desire FIRST is a chassis service manual. What I see as unclear is which manual to purchase. The previous D6 was a 4R1 & 5R1 which wikepedia says was built 41-47, then D6 8u and D6 9U.
I have written several eBay sellers inquiring which model their manual covers and I am sorry if seller don't know what you is selling, then I won't buy unless I know. I don't know, because it is unclear, at least to me at this point. Looked at SSB tractor, ebay and I could throw money at the problem till its solved, or wait until someone says I have a D6 9U close to your ser # 9U11919 and THIS IS THE RIGHT MANUAL.
For me, price is not as discriminatory if you get the wrong book first and have to sell it back and forfeit shipping charges in the resale.
I am going to the CAT dealer today, and see if they can point out the right manual. I have been inquiring since I brought her home last week and the best detail so far is they have them on ebay.
Are the D6 4r1 and D6 5R1 the same manual?

Wayne
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Fri, May 28, 2010 8:03 PM
Old Magnet
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Reply to WayneB:
The manual I desire FIRST is a chassis service manual. What I see as unclear is which manual to purchase. The previous D6 was a 4R1 & 5R1 which wikepedia says was built 41-47, then D6 8u and D6 9U.
I have written several eBay sellers inquiring which model their manual covers and I am sorry if seller don't know what you is selling, then I won't buy unless I know. I don't know, because it is unclear, at least to me at this point. Looked at SSB tractor, ebay and I could throw money at the problem till its solved, or wait until someone says I have a D6 9U close to your ser # 9U11919 and THIS IS THE RIGHT MANUAL.
For me, price is not as discriminatory if you get the wrong book first and have to sell it back and forfeit shipping charges in the resale.
I am going to the CAT dealer today, and see if they can point out the right manual. I have been inquiring since I brought her home last week and the best detail so far is they have them on ebay.
Are the D6 4r1 and D6 5R1 the same manual?

Wayne
Should not be that difficult to acquire manuals but you do need to know what you are looking for.
There is no "chasis service manual"
The two basic manuals are "Servicemens Reference Book's"
One for the basic D6 tractor....form # 30027
One for the Diesel Engine (4-1/2" bore 6-cylinder)...form #FEO30238 revision #4 or earlier.

There are two parts books for the 9U
Sr. # 9U1 to 9U13262.....form # UEO30453
Sr. # 9U13263 to 9U29764....form #UEO32595

There are other form numbers for partial coverage of the parts books but the most complete and latest are these numbers.

You will also want to get the "Operations Manual", The "Hydraulic and Equipment" Servicemens Reference Book, Blade parts book for your serial number blade, the parts book for the #46 Hydraulic Control .

The quote "Service Manual" for the D6 "U" model does not exist but the manual for the D6B 37A & 44A (basically the same except for engine) is very useful.
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Fri, May 28, 2010 9:29 PM
droptube
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Reply to Old Magnet:
Should not be that difficult to acquire manuals but you do need to know what you are looking for.
There is no "chasis service manual"
The two basic manuals are "Servicemens Reference Book's"
One for the basic D6 tractor....form # 30027
One for the Diesel Engine (4-1/2" bore 6-cylinder)...form #FEO30238 revision #4 or earlier.

There are two parts books for the 9U
Sr. # 9U1 to 9U13262.....form # UEO30453
Sr. # 9U13263 to 9U29764....form #UEO32595

There are other form numbers for partial coverage of the parts books but the most complete and latest are these numbers.

You will also want to get the "Operations Manual", The "Hydraulic and Equipment" Servicemens Reference Book, Blade parts book for your serial number blade, the parts book for the #46 Hydraulic Control .

The quote "Service Manual" for the D6 "U" model does not exist but the manual for the D6B 37A & 44A (basically the same except for engine) is very useful.
Wayne B,I have 3 books, Operators Instructions 8U1 up9U1 up, Operation and Maintenance Instructions 8U1 up 9U1 up and parts catalog 9U13263 up.If interested leave e-mail address in PM, cheap! Drop tube
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Fri, May 28, 2010 10:42 PM
WayneB
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Reply to droptube:
Wayne B,I have 3 books, Operators Instructions 8U1 up9U1 up, Operation and Maintenance Instructions 8U1 up 9U1 up and parts catalog 9U13263 up.If interested leave e-mail address in PM, cheap! Drop tube
My CAT dealer did not have a servicemans manual. It was not a waste of time.
I did however order a shift boot, and exhaust manifold to stack gasket. I did get part numbers for the shifter and lateral knobs, which are in stock. I did find that CAT can get replacement track, but I really don't need it yet. My chain measures 3.67 of 3.77 with 3.41 representing 100% wear.

I have a few adjustments to do, correct the right pawl latching, and adjust the clutch brake. I also have quite a few broken floor bolts. Undecided to fix magneto/carb or convert to starter/alt.

When I replace my exhaust to stack gasket, I intend to put in a weld tack flex tube in between elbow at top of stack and run exhaust backward over my ROPPS. Below the front ROPPS level. I could tell quickly why stack is leaking, as it sticks up beyond ROPPS.

Wayneđź‘‹

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Sat, May 29, 2010 2:46 AM
WayneB
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Reply to Old Magnet:
Should not be that difficult to acquire manuals but you do need to know what you are looking for.
There is no "chasis service manual"
The two basic manuals are "Servicemens Reference Book's"
One for the basic D6 tractor....form # 30027
One for the Diesel Engine (4-1/2" bore 6-cylinder)...form #FEO30238 revision #4 or earlier.

There are two parts books for the 9U
Sr. # 9U1 to 9U13262.....form # UEO30453
Sr. # 9U13263 to 9U29764....form #UEO32595

There are other form numbers for partial coverage of the parts books but the most complete and latest are these numbers.

You will also want to get the "Operations Manual", The "Hydraulic and Equipment" Servicemens Reference Book, Blade parts book for your serial number blade, the parts book for the #46 Hydraulic Control .

The quote "Service Manual" for the D6 "U" model does not exist but the manual for the D6B 37A & 44A (basically the same except for engine) is very useful.
Thanks,
Hopefully the Gent from Oregon has OP and servicemen manual. Read the older post #24 cable lift repair and adjust post with pictures here, and that was more than helpful. I understood the procedures and I am yet to touch it. Hope the other manuals are as well written.

Wayne
[quote="Old Magnet"]Should not be that difficult to acquire manuals but you do need to know what you are looking for.
There is no "chasis service manual"
The two basic manuals are "Servicemens Reference Book's"
One for the basic D6 tractor....form # 30027
One for the Diesel Engine (4-1/2" bore 6-cylinder)...form #FEO30238 revision #4 or earlier.

There are two parts books for the 9U
Sr. # 9U1 to 9U13262.....form # UEO30453
Sr. # 9U13263 to 9U29764....form #UEO32595

There are other form numbers for partial coverage of the parts books but the most complete and latest are these numbers.

You will also want to get the "Operations Manual", The "Hydraulic and Equipment" Servicemens Reference Book, Blade parts book for your serial number blade, the parts book for the #46 Hydraulic Control .

The quote "Service Manual" for the D6 "U" model does not exist but the manual for the D6B 37A & 44A (basically the same except for engine) is very useful.[/quote]
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Sat, May 29, 2010 2:53 AM
WayneB
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Reply to WayneB:
My CAT dealer did not have a servicemans manual. It was not a waste of time.
I did however order a shift boot, and exhaust manifold to stack gasket. I did get part numbers for the shifter and lateral knobs, which are in stock. I did find that CAT can get replacement track, but I really don't need it yet. My chain measures 3.67 of 3.77 with 3.41 representing 100% wear.

I have a few adjustments to do, correct the right pawl latching, and adjust the clutch brake. I also have quite a few broken floor bolts. Undecided to fix magneto/carb or convert to starter/alt.

When I replace my exhaust to stack gasket, I intend to put in a weld tack flex tube in between elbow at top of stack and run exhaust backward over my ROPPS. Below the front ROPPS level. I could tell quickly why stack is leaking, as it sticks up beyond ROPPS.

Wayneđź‘‹

My dealer did not research from Pypirus scrolls, but "SHE" did bring out a microfiche and order parts by serial # range. She knew this dozer model by memory, and was quick to offer without any condition input that if I had a D6 9U-- that after I found my knobs gaskets and other missing stuff, she probably would not get any business from me, cause the D6 9U was just super dependable. When she ask me my track measurement she popped how many hours? I told her what the meter under the flap read now, 2703 and she was quick to point out that SALT and collecter track was available and they'd still be there when I got ready for it. She knew this dozer, and said she had saw that it moved two weeks ago, then was gone last week and she intended to inquire about it as she had no idea that the farmer was ready to sell it. One of her guys is going to drop by my farm and give me track % and look at my rollers on his way home. Oh well. Its a small world here in south VA.

Wayneđź‘‹
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Sat, May 29, 2010 3:13 AM
Old Magnet
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Reply to WayneB:
Thanks,
Hopefully the Gent from Oregon has OP and servicemen manual. Read the older post #24 cable lift repair and adjust post with pictures here, and that was more than helpful. I understood the procedures and I am yet to touch it. Hope the other manuals are as well written.

Wayne
[quote="Old Magnet"]Should not be that difficult to acquire manuals but you do need to know what you are looking for.
There is no "chasis service manual"
The two basic manuals are "Servicemens Reference Book's"
One for the basic D6 tractor....form # 30027
One for the Diesel Engine (4-1/2" bore 6-cylinder)...form #FEO30238 revision #4 or earlier.

There are two parts books for the 9U
Sr. # 9U1 to 9U13262.....form # UEO30453
Sr. # 9U13263 to 9U29764....form #UEO32595

There are other form numbers for partial coverage of the parts books but the most complete and latest are these numbers.

You will also want to get the "Operations Manual", The "Hydraulic and Equipment" Servicemens Reference Book, Blade parts book for your serial number blade, the parts book for the #46 Hydraulic Control .

The quote "Service Manual" for the D6 "U" model does not exist but the manual for the D6B 37A & 44A (basically the same except for engine) is very useful.[/quote]
OK,
I was thinking you had a hydraulic blade so you can skip the hydraulic manuals.
You might want to look for the parts book for the #24 CCU unit but check serial number first. Also has it own operatons & maintenance manual.

On tracks, be sure to do your research on availability and matching of sprockets and bolting. Typical late options are based on D5 (6.91 in. pitch) not the original 6.75 in.
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Sat, May 29, 2010 3:16 AM
WayneB
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Reply to Old Magnet:
OK,
I was thinking you had a hydraulic blade so you can skip the hydraulic manuals.
You might want to look for the parts book for the #24 CCU unit but check serial number first. Also has it own operatons & maintenance manual.

On tracks, be sure to do your research on availability and matching of sprockets and bolting. Typical late options are based on D5 (6.91 in. pitch) not the original 6.75 in.
đź‘‹Exhausted eBay and simply did not find a chassis manaul.
Used the site YT Mag - which I must say is very clearly laid out and can be searched by model, has accurate description of manuals. That servicemens chassis manual is coming.

Dick on this site has an engine manual and part book for my serial # range. Details in works.

I have ordered my root rake attachment. Should be here next week.
Have my exhaust Manifold to stack gasket & shift boot coming at Dealer. Need one long exhaust manifold NUT.
Will install an exhaust flapper after I cut off 6" of pipe to make it below ROPPS. I decided against the flex pipe and rearward exhaust. Think part of the lure is to see the exhaust plume when working.

Will get new knobs at the Cat dealer (I need 4 & 2). Have pulled my seat bottom and fabricating a new bottom guide. Will finish that today.

Will pull my carb and magneto and will get them rebuilt. The previous owner gave me an extra pony shroud to install an electric starter on Pony.

I have numerous floor deck bolts to heat and twist out or drill and EZ out.

Things I need:
Fender plate long tool box.
Original D6 9U fuel filter assembly. This one has a screw on 10micron assy and either need to fabricate a mount or replace it.

Parts I still need later: gage at L/F engine

Repairs to Make:
My electrical wires are cut after regulator.

Eager to get Pony running and get her out of the weather and under a shelter. Must leave it out to pull start. I have a bay in my Barn along side my HD5G for her.

So I am sorting things out. I appreciate the help, advice and postive feedback.
Wayne in Mid-South VA.đź‘‹
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Sun, May 30, 2010 9:04 PM
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