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D6 9U Fuel injection leaks

D6 9U Fuel injection leaks

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D6JP
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I am having problems with the injector lines sealing up where they hook onto the injectors. I tighten them and they seem to loosen back up. I put so much pressure tightening them that I am afraid they will strip if I go any tighter. Is it normal to have to tighten them down so tight?
Thanks
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Mon, Jun 1, 2009 7:01 AM
Old Magnet
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Should not be exceptionally tight.....check the sealing ferrules for cracks....pretty common problem.
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Mon, Jun 1, 2009 8:11 AM
ccjersey
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Reply to Old Magnet:
Should not be exceptionally tight.....check the sealing ferrules for cracks....pretty common problem.
I have had a few where the end of the line was crushed a bit by the nut being tightened too tight I guess, and would never seal properly again. Look over the end of the line carefully and see if it has a groove pressed into it etc. One was totally deformed, it seems to not have been properly seated into the female piece before the nut was tightened.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Mon, Jun 1, 2009 8:44 AM
D6JP
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Reply to ccjersey:
I have had a few where the end of the line was crushed a bit by the nut being tightened too tight I guess, and would never seal properly again. Look over the end of the line carefully and see if it has a groove pressed into it etc. One was totally deformed, it seems to not have been properly seated into the female piece before the nut was tightened.
What are the sealing ferrules? Is that the part that I am cranking down on? Or is it the part under the line? I checked all the ends of the lines and the other part it goes into before I put them back on and they looked good. I used all new o rings. Maybe I messed it up when I initially cranked it down. I'll have to take it apart and look at it. When it's not leaking it sure runs nice.
Thanks
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Mon, Jun 1, 2009 9:04 AM
Old Magnet
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Reply to D6JP:
What are the sealing ferrules? Is that the part that I am cranking down on? Or is it the part under the line? I checked all the ends of the lines and the other part it goes into before I put them back on and they looked good. I used all new o rings. Maybe I messed it up when I initially cranked it down. I'll have to take it apart and look at it. When it's not leaking it sure runs nice.
Thanks
That cone shaped piece on the end of the line is a hardened ferrule that seats against the injector body. They are not normally replaceable and would require a replacement line. Check them closely with the nut pulled back. If they are cracked, they will leak irregardless of how tight the nut is.
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Mon, Jun 1, 2009 9:51 AM
SJ
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Reply to Old Magnet:
That cone shaped piece on the end of the line is a hardened ferrule that seats against the injector body. They are not normally replaceable and would require a replacement line. Check them closely with the nut pulled back. If they are cracked, they will leak irregardless of how tight the nut is.
As OM said take the nut off the pump and see if the ferrule (tapered end piece)is cracked and at the dealer I have seen (found) lots of them cracked down across them and the only option is to replace the line.Normally as was mentioned they don,t have to be so tight to break your arm doing it for it not to leak.
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Mon, Jun 1, 2009 5:31 PM
D6JP
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Reply to SJ:
As OM said take the nut off the pump and see if the ferrule (tapered end piece)is cracked and at the dealer I have seen (found) lots of them cracked down across them and the only option is to replace the line.Normally as was mentioned they don,t have to be so tight to break your arm doing it for it not to leak.
I'll go out there and pull off the nut, see if it's cracked.
Thanks
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Mon, Jun 1, 2009 8:32 PM
OzDozer
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Reply to D6JP:
I'll go out there and pull off the nut, see if it's cracked.
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Make sure you haven't cross-threaded the retaining nut for the injector lines. It's not hard to do, and this will result in fuel leaks if it happens .. because the cone section on the end of the injector line won't sit down properly on the injector, if the nut is cross-threaded.
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Mon, Jun 1, 2009 9:39 PM
Rome K/G
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Reply to OzDozer:
Make sure you haven't cross-threaded the retaining nut for the injector lines. It's not hard to do, and this will result in fuel leaks if it happens .. because the cone section on the end of the injector line won't sit down properly on the injector, if the nut is cross-threaded.
There is a torque setting for the line nuts, i dont have my manual right now.
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Tue, Jun 2, 2009 8:03 AM
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