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D6-9U Electric start; questions

D6-9U Electric start; questions

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MetalmanD69U
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Hello, apologies if this is covered elsewhere in this forum, I do not know how to do a specific search.

I am converting 2 D6-9U dozers to direct electric start, using the pony clutch shaft, with associated pinion gear etc.

I intend to use a 12 volt MT-42 starter on each of them.

Question 1) should the starters be C.W. or C.C.W. ?

I have not been able to find out how the starter manufacturers or re-builders determine rotation, is it looking 'through' the
starter motor, or looking directly at the pinion and shaft on the starter?

Question 2) Are the generators on these old Cats 6 volt?

If so, I will go with two 6 volt batteries wired in series, to produce 12 volts to the starter.

Best regards, Toby
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Wed, Aug 9, 2017 1:26 PM
ccjersey
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The generators are 6 volt. Unless you make a series-parallel arrangement to crank on 12 volts but charge on 6 volts, you would only be able to charge a single battery at a time. Much simpler to convert the generator to drive a modern alternator. It has been done by putting a pulley on the generator shaft and belt driving the alternator and also by direct driving it with a coupling. There are some advantages to each approach.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Wed, Aug 9, 2017 6:53 PM
Old Magnet
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Reply to ccjersey:
The generators are 6 volt. Unless you make a series-parallel arrangement to crank on 12 volts but charge on 6 volts, you would only be able to charge a single battery at a time. Much simpler to convert the generator to drive a modern alternator. It has been done by putting a pulley on the generator shaft and belt driving the alternator and also by direct driving it with a coupling. There are some advantages to each approach.
I don't think much of those conversions because you are still using the vulnerable latch mechanism. Much better to bore the flywheel housing (if required) and use the solenoid engagement drive, either the late 40MT, 50 or 42MT starter.
Rotation is always checked by view from the drive end (in this case starter drive). Clockwise in this case so that the flywheel rotates in a counter clockwise direction when viewed from the seat.
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Wed, Aug 9, 2017 11:17 PM
MetalmanD69U
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Reply to ccjersey:
The generators are 6 volt. Unless you make a series-parallel arrangement to crank on 12 volts but charge on 6 volts, you would only be able to charge a single battery at a time. Much simpler to convert the generator to drive a modern alternator. It has been done by putting a pulley on the generator shaft and belt driving the alternator and also by direct driving it with a coupling. There are some advantages to each approach.


Thanks ccjersey.
What you recommend makes sense, and that is (now!) what I aim to do.
Here is what I have in mind:
12v alternator, one way or another driven off the existing gen.
Two 12v batteries cabled in series.
A 24v starter
A series parallel switch to permit 12v charging AND 24v starting

Regards,
Toby
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Fri, Aug 11, 2017 12:59 PM
MetalmanD69U
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Reply to Old Magnet:
I don't think much of those conversions because you are still using the vulnerable latch mechanism. Much better to bore the flywheel housing (if required) and use the solenoid engagement drive, either the late 40MT, 50 or 42MT starter.
Rotation is always checked by view from the drive end (in this case starter drive). Clockwise in this case so that the flywheel rotates in a counter clockwise direction when viewed from the seat.
[quote="Old Magnet"]I don't think much of those conversions because you are still using the vulnerable latch mechanism. Much better to bore the flywheel housing (if required) and use the solenoid engagement drive, either the late 40MT, 50 or 42MT starter.
Rotation is always checked by view from the drive end (in this case starter drive). Clockwise in this case so that the flywheel rotates in a counter clockwise direction when viewed from the seat.[/quote]

Thanks Old Magnet, I appreciate and respect your opinion.
Neither of the machines has an existing opening for a starter on the flywheel housing.
One has a certified rops canopy, with one of the front supports welded to the frame right near where one would bore the hole for a starter. Not impossible but definitely tricky to work around.
That one is a 1953, and has the D318 and a dry clutch.
The other machine has the 6 cyl. diesel from the 40's, but the rest of the unit is 1950's, hydraulic/hard nose, dry clutch.
No ROPS excuse, it is wide open in the starter area.

Question: with that older diesel, would there be any reason why one could not proceed with a conventional starter through the flywheel housing?
One thing I have noticed is that the intake manifold seems closer to where a starter would go, compared to the D318. Have not measured it yet.

Thanks for the clarification on rotation. Going to the truck wreckers tomorrow for a starter, now I know what to look for.
Regards,
Toby
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Fri, Aug 11, 2017 1:20 PM
drujinin
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Reply to MetalmanD69U:
[quote="Old Magnet"]I don't think much of those conversions because you are still using the vulnerable latch mechanism. Much better to bore the flywheel housing (if required) and use the solenoid engagement drive, either the late 40MT, 50 or 42MT starter.
Rotation is always checked by view from the drive end (in this case starter drive). Clockwise in this case so that the flywheel rotates in a counter clockwise direction when viewed from the seat.[/quote]

Thanks Old Magnet, I appreciate and respect your opinion.
Neither of the machines has an existing opening for a starter on the flywheel housing.
One has a certified rops canopy, with one of the front supports welded to the frame right near where one would bore the hole for a starter. Not impossible but definitely tricky to work around.
That one is a 1953, and has the D318 and a dry clutch.
The other machine has the 6 cyl. diesel from the 40's, but the rest of the unit is 1950's, hydraulic/hard nose, dry clutch.
No ROPS excuse, it is wide open in the starter area.

Question: with that older diesel, would there be any reason why one could not proceed with a conventional starter through the flywheel housing?
One thing I have noticed is that the intake manifold seems closer to where a starter would go, compared to the D318. Have not measured it yet.

Thanks for the clarification on rotation. Going to the truck wreckers tomorrow for a starter, now I know what to look for.
Regards,
Toby
Grab one while at the wrecking yard!
If you are able to get a 24V starter out of a machine, you maybe able to get a 24V alternator also.
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Fri, Aug 11, 2017 6:31 PM
Old Magnet
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Reply to drujinin:
Grab one while at the wrecking yard!
If you are able to get a 24V starter out of a machine, you maybe able to get a 24V alternator also.
Finding a starter motor for the pony clutch shaft/pinion drive should not be a problem (engagement lever mechanism removed)
Flywheel housing mount starter will need the drive end housing and possibly the lever housing changed as well as converting to the helical drive pinion.
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Fri, Aug 11, 2017 9:46 PM
ccjersey
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No reason to go with a series/parallel arrangement. At least I would not. The switches have to be rare eggs now a days. they were not popular for very long.

Same with 24 volt. Unless it is cheaper......., a lot cheaper, go with 12 volt. That will be the majority of what you find at the scrap yard anyway.

The 24 volt and series/parallel setups are generally 50 or more years old now.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Fri, Aug 11, 2017 10:01 PM
Dozerman51
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Reply to ccjersey:
No reason to go with a series/parallel arrangement. At least I would not. The switches have to be rare eggs now a days. they were not popular for very long.

Same with 24 volt. Unless it is cheaper......., a lot cheaper, go with 12 volt. That will be the majority of what you find at the scrap yard anyway.

The 24 volt and series/parallel setups are generally 50 or more years old now.
Any pic's of the electric start using the pony clutch shaft/pinion drive set up?
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Sat, Aug 12, 2017 12:56 AM
Old Magnet
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Reply to Dozerman51:
Any pic's of the electric start using the pony clutch shaft/pinion drive set up?
Got these pictures off the net, not very good pics but you get the general idea. Only works on the D6 due to the space required.
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Sat, Aug 12, 2017 1:23 AM
juiceman
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Reply to Old Magnet:
Got these pictures off the net, not very good pics but you get the general idea. Only works on the D6 due to the space required.
Does anyone have a closeup picture of Alan Garmon's starter setup on his 9U? Are you out there John D4e?
I hadn't realized that his pony motor wasn't operable, and was just a decoy....
Didn't pay attention to where the electric starter was mounted, better yet where the heck he had his batteries hidden! Had me fooled when he went to fire it off. JM
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Sat, Aug 12, 2017 2:46 AM
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