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D6 82H262 Injection Pump

D6 82H262 Injection Pump

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Jamied625
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I have a D6 that I believe has a d333 in it and it was getting water in the oil and i fixed that problem, but it having a oil lubricated injection pump something in the pump is now stuck in the wide open position, from the water i have tryed tapping on it I took the governor on the back of the pump apart and cleaned it all up and it didn't help what should I do does anyone have a good drawing of the pump so I can take it apart if I have to.

Thanks,

Jamie
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Wed, Oct 2, 2013 9:14 AM
ccjersey
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Rack would be the thing that keeps the fuel rate too high. The governor should have been attached to the end of the rack, but maybe you just took off the cover and didn't remove the weights and springs etc?

The rack is also accessible at the front of the injection pump by removing a small cover abpve the accessory drive shaft that the pump bolts up to. This cover is for adjusting the rack travel. A setting gauge fits in the hole and measures the travel of the end of the rack. Forward (toward the fan/radiator) is more fuel, so you might do some gentle tapping on the end of the rack with a punch and hammer. It is possible that the rack sticking has more to do with the pump plungers being stuck up in one of the pumps.

On the older injection pumps, you could access the lifters and plunger yoke by removing a side cover on the pump housing, or even take a pump off completely by removing some bolts and the injector line. On the pump you have, it's not as easy to remove them, so I would try to gently move the rack and spray it with some kind of penetrating oil until it moves freely.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Wed, Oct 2, 2013 10:52 AM
edb
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Reply to ccjersey:
Rack would be the thing that keeps the fuel rate too high. The governor should have been attached to the end of the rack, but maybe you just took off the cover and didn't remove the weights and springs etc?

The rack is also accessible at the front of the injection pump by removing a small cover abpve the accessory drive shaft that the pump bolts up to. This cover is for adjusting the rack travel. A setting gauge fits in the hole and measures the travel of the end of the rack. Forward (toward the fan/radiator) is more fuel, so you might do some gentle tapping on the end of the rack with a punch and hammer. It is possible that the rack sticking has more to do with the pump plungers being stuck up in one of the pumps.

On the older injection pumps, you could access the lifters and plunger yoke by removing a side cover on the pump housing, or even take a pump off completely by removing some bolts and the injector line. On the pump you have, it's not as easy to remove them, so I would try to gently move the rack and spray it with some kind of penetrating oil until it moves freely.
Hi Team,
I believe an 82H S/No is for a D5--same style injection pump as D6 and other engine applications of the same era.
Generally known as a Compact Scroll Fuel Injection Pump in the Cat Dealer world.
Needs special tooling and expertise to remove/refit the injection pumps on these units, along with the rack being held securely in the zero position to time the plunger quadrant teeth timing marks to the rack teeth.

Pix attached are from different application engines but, show two types of views of the compact pump.
Third pic is of just one of the tools needed to remove/refit the plunger and barrel assemblies.

Cheers,
Eddie B.
Attachment
Attachment
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Wed, Oct 2, 2013 1:01 PM
Jamied625
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Reply to ccjersey:
Rack would be the thing that keeps the fuel rate too high. The governor should have been attached to the end of the rack, but maybe you just took off the cover and didn't remove the weights and springs etc?

The rack is also accessible at the front of the injection pump by removing a small cover abpve the accessory drive shaft that the pump bolts up to. This cover is for adjusting the rack travel. A setting gauge fits in the hole and measures the travel of the end of the rack. Forward (toward the fan/radiator) is more fuel, so you might do some gentle tapping on the end of the rack with a punch and hammer. It is possible that the rack sticking has more to do with the pump plungers being stuck up in one of the pumps.

On the older injection pumps, you could access the lifters and plunger yoke by removing a side cover on the pump housing, or even take a pump off completely by removing some bolts and the injector line. On the pump you have, it's not as easy to remove them, so I would try to gently move the rack and spray it with some kind of penetrating oil until it moves freely.
Tanks for the quick reply i will try and tap on it a little bit and when I took the governor apart i took the entire thing of including the weights don't know if that changes anything.

Thanks,

Jamie
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Wed, Oct 2, 2013 7:37 PM
ccjersey
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When you removed the weights, did you notice the thrust bearing they work against was free and spinning well? This thrust bearing should have been easy to move forard and back as you were working on it.

The rack is the part that the thrust bearing is mounted on. There is an extension pinned to it that goes rearward through the governor spring and ends up on the back side of the governor housing where a collar is attached with a nut and lock to act as a max fuel stop.

So, the whole "shaft" which sticks out through the hollow shaft that the weights are attached to is an extension of the rack. The only parts that spin with the engine are the hollow shaft, the weight assembly and the outer race of the thrust bearing. The governor weght shaft is driven by a gear set from the back end of the injection pump camshaft.

The governor spring pushes the rack forward, as you move the throttle to fast, that makes the spring pressure greater. This is opposed by the action of the fly weights as the engine speeds up. The rpm that you get is a result of the balance between spring pressure and flyweight pressure. The rack must move smoothly and easily.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Thu, Oct 3, 2013 12:30 AM
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