ACMOC
Login
ACMOC
D5 Dozer runs great until fully warmed up!

D5 Dozer runs great until fully warmed up!

Showing 1 to 10 of 18 results
1
D5Guy
Topic Author
Offline
Send a private message to D5Guy
Posts: 5
Thank you received: 0
Hi Have a 1967 or 68 I think D5 (84H) that ran awesome until one day it started falling on its face at anything over idle, even in neutral with no load.  Let it cool down and runs good until fully warmed up.  Then it stumbles and smokes white/grey smoke profusely.  Its like a switch flips when it reaches full operating temp.  Could it be a injection pump issue?  Just odd how it can start great and run fine for the first 10 mins of operation.   

Things I've looked at already:
Air filters new and clean
Fuel filter new and clean
No bubbles or pressure in radiator
Coolant temp normal when fully warmed (took rad cap off slowly with no pressure or boiling)
Cleaned out sediment bowl, no screen in there and can't find one that fits.  Parts book PN   
Lift pump spring swapped out for a stiffer one, gage now pegged but no difference.
Injectors removed and looked at by a shop- reportedly all spray well.  The guy said there isn't a pressure they open up at, they are literally just a nozzle? 

Some people i've talked to are questioning the pump but it seems odd how it runs so well for the first 10 mins or so.  Is there someone in MN that rebuilds these old pumps or works on these old Cats? 
 
Please log in or create an account to join the conversation.
Fri, Sep 20, 2024 11:11 PM
Ray54
Offline
Member
Send a private message to Ray54
Posts: 2,076
Thank you received: 46
Two things that you did not mention. Is the vent on fuel tank clean. Are there any hoses used in the fuel system that could be collapsing.

I have had a similar situation with a Detroit Diesel. Ran cold then lost power to run well after fully warmed up. A bit different fuel system, but a new pump made it better. The DD pump was cheap, so a no brainer to change. This Cat pump will be vastly more I sure don't want to tell you it will fix things. My guess is the warn DD pump had parts that warmed up at different amounts of time.
Please log in or create an account to join the conversation.
Fri, Sep 20, 2024 11:39 PM
Old Magnet
Offline
Send a private message to Old Magnet
Posts: 16,784
Thank you received: 46
Reply to Ray54:
Two things that you did not mention. Is the vent on fuel tank clean. Are there any hoses used in the fuel system that could be collapsing.

I have had a similar situation with a Detroit Diesel. Ran cold then lost power to run well after fully warmed up. A bit different fuel system, but a new pump made it better. The DD pump was cheap, so a no brainer to change. This Cat pump will be vastly more I sure don't want to tell you it will fix things. My guess is the warn DD pump had parts that warmed up at different amounts of time.
To start with the injection capsules do have a breaking pressure, a rather wide range of 300 to 800 psi with replacement required if they can't make 300 psi.
The filter element is a 9M5451.
What are you getting for fuel pressure? Using a real gauge.
Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 12:41 AM
D5Guy
Topic Author
Offline
Send a private message to D5Guy
Posts: 5
Thank you received: 0
Reply to Ray54:
Two things that you did not mention. Is the vent on fuel tank clean. Are there any hoses used in the fuel system that could be collapsing.

I have had a similar situation with a Detroit Diesel. Ran cold then lost power to run well after fully warmed up. A bit different fuel system, but a new pump made it better. The DD pump was cheap, so a no brainer to change. This Cat pump will be vastly more I sure don't want to tell you it will fix things. My guess is the warn DD pump had parts that warmed up at different amounts of time.
[quote="Ray54 post=259408 userid=2055"] Is the vent on fuel tank clean. Are there any hoses used in the fuel system that could be collapsing.

I have had a similar situation with a Detroit Diesel. Ran cold then lost power to run well after fully warmed up. A bit different fuel system, but a new pump made it better. The DD pump was cheap, so a no brainer to change. This Cat pump will be vastly more I sure don't want to tell you it will fix things. My guess is the warn DD pump had parts that warmed up at different amounts of time.

 [/quote]
Vent is clean and its all solid metal fuel lines.  

I suppose there could be a pump clearance that is opening up.....   how hard are these pumps to rebuild?
 
Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 1:18 AM
D5Guy
Topic Author
Offline
Send a private message to D5Guy
Posts: 5
Thank you received: 0
Reply to Old Magnet:
To start with the injection capsules do have a breaking pressure, a rather wide range of 300 to 800 psi with replacement required if they can't make 300 psi.
The filter element is a 9M5451.
What are you getting for fuel pressure? Using a real gauge.
[quote="Old Magnet post=259410 userid=632"]To start with the injection capsules do have a breaking pressure, a rather wide range of 300 to 800 psi with replacement required if they can't make 300 psi.
The filter element is a 9M5451.[/quote]
[quote]What are you getting for fuel pressure? Using a real gauge.[/quote]
[quote] [/quote]
Scratching my head on the break pressure, I too thought it was odd they wouldn't have so either the either the shop didnt actually test when they said they did or they just tested the bodies?  I just scrounged up a old Bosch injector tester (bosch 0681200502) and hooked one up and it looks like it wants to build pressure in the nozzle itself.  It also looks like i need a fixture or to pull a prechamber to hold the nozzle against the body tight enough to hold pressure to actually test?  Pulling the prechambers is a bit more involved than I was hoping.   

As for what fuel pressure am I getting, do you mean between lift pump and injection pump or coming out of injection pump when machine is running with injectors installed?  

As for the filter element, thats the PN in my parts book but Cat is showing no results for that PN and i can't find online anywhere.  Does it have a threaded stem that screw in to a blind hole above or just held in by bowl bottom?  
Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 1:27 AM
Old Magnet
Offline
Send a private message to Old Magnet
Posts: 16,784
Thank you received: 46
Reply to D5Guy:
[quote="Old Magnet post=259410 userid=632"]To start with the injection capsules do have a breaking pressure, a rather wide range of 300 to 800 psi with replacement required if they can't make 300 psi.
The filter element is a 9M5451.[/quote]
[quote]What are you getting for fuel pressure? Using a real gauge.[/quote]
[quote] [/quote]
Scratching my head on the break pressure, I too thought it was odd they wouldn't have so either the either the shop didnt actually test when they said they did or they just tested the bodies?  I just scrounged up a old Bosch injector tester (bosch 0681200502) and hooked one up and it looks like it wants to build pressure in the nozzle itself.  It also looks like i need a fixture or to pull a prechamber to hold the nozzle against the body tight enough to hold pressure to actually test?  Pulling the prechambers is a bit more involved than I was hoping.   

As for what fuel pressure am I getting, do you mean between lift pump and injection pump or coming out of injection pump when machine is running with injectors installed?  

As for the filter element, thats the PN in my parts book but Cat is showing no results for that PN and i can't find online anywhere.  Does it have a threaded stem that screw in to a blind hole above or just held in by bowl bottom?  
I was referring to lift pump pressure check.
The proper test apparatus has a holder for checking capsule pressure.
Check here for filter element...https://www.machinerytrader.com/parts/search?PartNumber=9M5451&SearchType=Start
Injection pump is not hard to overhaul but I doubt that's your problem. Those early scroll pumps go forever unless you get water in the fuel.
Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 4:20 AM
bruce oz
Offline
Member
Send a private message to bruce oz
Posts: 1,431
Thank you received: 22
Reply to Old Magnet:
I was referring to lift pump pressure check.
The proper test apparatus has a holder for checking capsule pressure.
Check here for filter element...https://www.machinerytrader.com/parts/search?PartNumber=9M5451&SearchType=Start
Injection pump is not hard to overhaul but I doubt that's your problem. Those early scroll pumps go forever unless you get water in the fuel.
have you check the breather vent on the fuel cap ?
Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 4:27 AM
trainzkid88
Offline
Member
Send a private message to trainzkid88
Location: b.berg qld
Posts: 2,430
Thank you received: 52
Reply to bruce oz:
have you check the breather vent on the fuel cap ?
if the injectors were sad would that be a issue from start up?

unless there losing spring pressure due to heat. but that would be really weird.

as for that filter screen try adding a zero after the m sometimes that works in the cat parts lookup system. or give the nearest dealer a call they may have to look under classic parts. also a google search is your friend.

"i reject your reality and substitute my own" - adam savage. i suspect my final words maybe "well shit, that didnt work"

instead of perfection some times we just have to accept practicality

Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 5:48 AM
trainzkid88
Offline
Member
Send a private message to trainzkid88
Location: b.berg qld
Posts: 2,430
Thank you received: 52
Reply to trainzkid88:
if the injectors were sad would that be a issue from start up?

unless there losing spring pressure due to heat. but that would be really weird.

as for that filter screen try adding a zero after the m sometimes that works in the cat parts lookup system. or give the nearest dealer a call they may have to look under classic parts. also a google search is your friend.
also try this part number CA9M5451

"i reject your reality and substitute my own" - adam savage. i suspect my final words maybe "well shit, that didnt work"

instead of perfection some times we just have to accept practicality

Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 5:50 AM
D5Guy
Topic Author
Offline
Send a private message to D5Guy
Posts: 5
Thank you received: 0
Reply to trainzkid88:
if the injectors were sad would that be a issue from start up?

unless there losing spring pressure due to heat. but that would be really weird.

as for that filter screen try adding a zero after the m sometimes that works in the cat parts lookup system. or give the nearest dealer a call they may have to look under classic parts. also a google search is your friend.
[quote="trainzkid88 post=259417 userid=11838"]if the injectors were sad would that be a issue from start up?

unless there losing spring pressure due to heat. but that would be really weird.

as for that filter screen try adding a zero after the m sometimes that works in the cat parts lookup system. or give the nearest dealer a call they may have to look under classic parts. also a google search is your friend.
 [/quote]
I would think so, but running out of other possibilities.  

Not a bad idea to call the dealer and see if theres a guy there thats helpful with the classic parts.  I really wish I had the old element screen to compare to. 
I've googled it several times and still come up empty on the filter.  This definitely isnt the first place I've asked.  
 
Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 9:36 AM
Glum
Offline
Send a private message to Glum
Posts: 264
Thank you received: 0
Reply to D5Guy:
[quote="trainzkid88 post=259417 userid=11838"]if the injectors were sad would that be a issue from start up?

unless there losing spring pressure due to heat. but that would be really weird.

as for that filter screen try adding a zero after the m sometimes that works in the cat parts lookup system. or give the nearest dealer a call they may have to look under classic parts. also a google search is your friend.
 [/quote]
I would think so, but running out of other possibilities.  

Not a bad idea to call the dealer and see if theres a guy there thats helpful with the classic parts.  I really wish I had the old element screen to compare to. 
I've googled it several times and still come up empty on the filter.  This definitely isnt the first place I've asked.  
 
Have you removed and cleaned the elbow under the tank? They love to block up with crud and cause all kinds of spluttering.
Please log in or create an account to join the conversation.
Sat, Sep 21, 2024 10:14 AM
Showing 1 to 10 of 18 results
1
YouTube Video Placeholder

Follow Us on Social Media

Our channel highlights machines from the earliest Holt and Best track-type tractors, equipment from the start of Caterpillar in 1925, up to units built in the mid-1960s.

Upcoming Events

HIGRO JUBILEUMEDITIE!

| “De Domelaar” Gebr .V.d. Heiden Domelaarsweg 3 7475 MARKELO Netherlands

Chapter 2 AGM

Chapter Two

| Folds Farm, Godshillwood, Fordingbridge, Hampshire, SP6 2LU
View Calendar
ACMOC

Antique Caterpillar
Machinery Owners Club

1115 Madison St NE # 1117
Salem, OR 97301

[email protected]

Terms & Privacy
Website developed by AdCo

Testimonials

"I also joined a year ago. had been on here a couple of times as a non-member and found the info very helpful so I got a one year subscription (not very expensive at all) to try it out. I really like all the resources on here so I just got a three year. I think its a very small price for what you can get out of this site."
-Jason N

Join Today!