Just got done completely rebuilding the rear of my 7U. I replaced all the discs and steel, springs shaft seals and bearings, roller bearings on the trunion and roller bearings on the linkage.
Forgive me but, I'm having a hard time following your "ramps in the channels" are you talking of the trunnion shafts or... If you can take some pictures that may help the cause and give a clear "picture" (sorry for the pun) as to what needs to be done.
CMD
Frank. .if you could post some pics or part numbers, I"m scrapping out a D4 7J and the clutch mechanism, other than the parts in the transmission top (handles and linkage) are the same. If I'm reading your post correctly, you don't have to take the top off to access the parts you need to work on.
Grump, we do need to see the pics but from what I read I think the cover has to come off to access the trunion and shafts
CMD
Quite true about the top having to come off if the shafts have to be removed but my thought was that the problem might be in the adjusters themselves. IF the problem is any deeper than that, then yup, the top has to come off.
I guess we'll have to wait and see some pics/and or part numbers.
Hi guys,
Sorry that I was not clearer. The part that I am referring to I believe is called a "crank". From the Cat D-4 servicemen's reference book, on pg. 67 it is #4 and on pg. 68 it is #2 in the pictures on those pages. If any one has the book, I am still trying to figure out how to post pics. If you could post those pics I'd appreciate it. Otherwise I'll post them as soon as I can. The "cranks" are the eccentrics that the clutch adjusting screws ride against. From the steering clutch lever there is a rod that goes to the crank. {inside the case} From the crank back there is a rod going to the booster spring mechanism. The book I have calls the assembly that the adjusting screw goes through a trunnion. {same book pg. 76 #2 in the picture.} When the steering clutch lever is pulled, the crank rotates. The adjusting screw rides on the crank, and when the crank is turned it pushes the screw and trunnion outboard which disengages the clutch. The "cranks" {one for each side} are mounted in 2 bearings each. One in the trans case, and one in a plate or bracket mounted inside the case. The cranks are basically a shaft with an arm coming off the side that has 2 holes in it for the rod to the lever, and the rod to the booster mechanism. There is also an eccentric on the shaft that the adjusting screw rides against. I can't see them real well, and the pics in my book show the part in a assembly, kind of hard to get a clear picture of what they look like alone. When I pull the steering clutch lever the crank turns almost right away, but it doesn't start pushing the adjusting bolt right away. The adjusting bolt is touching the crank. If I tighten it any more it will just start to disengage the clutch. I think the eccentric is really worn. If my last description wasn't clear I'm sure this one is worse. I'll really try to get those pics posted.
Thanks again, Frank
Sorry to disappoint you Frank but apparently there's a difference between the J and U models in the cranks. I went out and took a good look to make sure. The J model doesn't have booster springs and there's no way to hook the U model springs to the J model crank, so that idea is out. Sorry to have gotten your hopes up.
Depending on the serial number of your Cat, the parts you need are crank 9B1460 (fits all from s/n 7U 1 and up), shafts 9B1433 (l.h.), 9B1434 (r.h.) and outer race 3B567, roller assembly 3B568 ( these fit s/n 1 to 22139) or outer race 3H8363 and roller assembly 1B3756 (effective with 7U 22140). Unless the cranks themselves are worn badly, you might get away with just replacing the bearings and shafts.
From the look of things, unfortunately you will have to pull the transmission top. While you're in there that far, you might take a good look at the rest of the steering clutch assemblies.