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D46U stuck Starter pinion

D46U stuck Starter pinion

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Jim Gorter
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Good Morning, I helped a friend retrieve a D4 Sat. Got pony to start. Startng clutch overcenters fine but the lever to engage the pinion hits up solid. How do I get at this gear to try to loosen it up? Thanks, Jim.
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Tue, Mar 31, 2009 1:26 AM
ccjersey
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One way to at least see what is going on is to open the small cover over the pinion just in front of the left brake. It should be held on with two bolts. This should allow you to see the pinion and whether it is latched in or not. Should be able to spray the pinion with penetrating oil etc. I have heard of tractors that had no cover there, but that would have been earlier models than the U series I believe.

If you can't accomplish anything through there, you might be able to do something through the main clutch adjustment/inspection cover, but it will be a long way over to the side.

Pulling the pinion and clutch assembly is the final answer! If you are unable to latch the pinion in, you may have to remove more hardware up on the governor and injection pump housing than normal to get the pinion to come all the way out. The radiator has to be drained and the starting motor unbolted and lifted up a few inches to allow the pinion to clear the idler gear hanging down from the bottom of the pony motor.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Tue, Mar 31, 2009 1:49 AM
Old Magnet
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Reply to ccjersey:
One way to at least see what is going on is to open the small cover over the pinion just in front of the left brake. It should be held on with two bolts. This should allow you to see the pinion and whether it is latched in or not. Should be able to spray the pinion with penetrating oil etc. I have heard of tractors that had no cover there, but that would have been earlier models than the U series I believe.

If you can't accomplish anything through there, you might be able to do something through the main clutch adjustment/inspection cover, but it will be a long way over to the side.

Pulling the pinion and clutch assembly is the final answer! If you are unable to latch the pinion in, you may have to remove more hardware up on the governor and injection pump housing than normal to get the pinion to come all the way out. The radiator has to be drained and the starting motor unbolted and lifted up a few inches to allow the pinion to clear the idler gear hanging down from the bottom of the pony motor.
Fairly common problem....remove cover as CC states and get in there with a big screw driver or pry bar between the engagement lever and the end of the engagement sleeve. They usually submit with reasonable force.
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Tue, Mar 31, 2009 4:14 AM
Jim Gorter
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Reply to Old Magnet:
Fairly common problem....remove cover as CC states and get in there with a big screw driver or pry bar between the engagement lever and the end of the engagement sleeve. They usually submit with reasonable force.
CCJersey and OM, Thanks for the tip. Is the cover the two bolt cover between the clutch and the pinion housing, on top side? Thanks, Jim.
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Tue, Mar 31, 2009 5:01 AM
SJ
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Reply to Jim Gorter:
CCJersey and OM, Thanks for the tip. Is the cover the two bolt cover between the clutch and the pinion housing, on top side? Thanks, Jim.
Yes, it,s on top toward the left as stated under the brake petal area.
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Tue, Mar 31, 2009 5:20 AM
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