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D4 7U Hydraulic question

D4 7U Hydraulic question

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gruberguy
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So after my D4 7U 24020 was parked for a bit, the left (drivers) cylinder would bleed off about 6-9" when blade was raised.... Put blade down, it could easily raise dozer and wouldn't bleed a bit... Took cylinder off (8FXXXX) took it to local "trusted" hydraulic shop who put rebuilt it... Put it back on... Same exact problem.... Now.... Shop said problem must be elsewhere, their work was good.... Could problem be in diverter? Valve? How to check???? Any help deeply appreciated...
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Wed, Dec 3, 2014 3:54 AM
Old Magnet
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Diverter valve could be leak down source...bypass it to check.
If it was the control valve in the tank, I would expect both cylinders to leak down.
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Wed, Dec 3, 2014 5:10 AM
gruberguy
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Reply to Old Magnet:
Diverter valve could be leak down source...bypass it to check.
If it was the control valve in the tank, I would expect both cylinders to leak down.
Thanks Old Magnet.... That's what I was thinking about the valve, it should affect both cylinders (According to my limitied knowledge). I was told to raise blade all the way, then switch over diverter valve and see if it falls...

I'm starting to really wonder if shop fixed it correctly or not....
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Thu, Dec 4, 2014 3:32 AM
edb
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Reply to gruberguy:
Thanks Old Magnet.... That's what I was thinking about the valve, it should affect both cylinders (According to my limitied knowledge). I was told to raise blade all the way, then switch over diverter valve and see if it falls...

I'm starting to really wonder if shop fixed it correctly or not....
Hi Gruberguy,
I am some what confused as to how the left cylinder can leak down as you describe.
If the cylinder/blade/"C" frame is a Cat unit there would have to be a lot of looseness in the joints for this to occur without the right cylinder being affected.

On the Cat system both cylinders are linked mechanically and hydraulically so that the track frames can rise and fall.
As this happens oil transfers from one Cyl. to the other. Be aware there are travel relief valves set into the pistons of the Cat cylinders. These are there to limit the cylinder travel up or down so no hydraulic over pressures occur in the cylinders/system.
.
These can leak and cause internal leakage in the cylinder.
If the cylinders are not mechanically connected to anything--blade/ C frame--then one Cyl. can leak down if it moves more easily compared to the other.

When you try and raise or lower mechanically unconnected cylinders the one that moves easiest will move until the travel reliefs in the piston open and that Cyl. will stop moving. Believe it or not the other cylinder will not move as the oil then circulates back to tank via the piston travel relief valves of the bottomed/topped out cylinder.
Is this what you are seeing?

I have attached a scan of a typical piston valve setup. Some units can have them built into the Cyl. rod end.
Hope this makes some sense.
Cheers,
Eddie B.
Attachment
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Fri, Dec 5, 2014 11:07 AM
gruberguy
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Reply to edb:
Hi Gruberguy,
I am some what confused as to how the left cylinder can leak down as you describe.
If the cylinder/blade/"C" frame is a Cat unit there would have to be a lot of looseness in the joints for this to occur without the right cylinder being affected.

On the Cat system both cylinders are linked mechanically and hydraulically so that the track frames can rise and fall.
As this happens oil transfers from one Cyl. to the other. Be aware there are travel relief valves set into the pistons of the Cat cylinders. These are there to limit the cylinder travel up or down so no hydraulic over pressures occur in the cylinders/system.
.
These can leak and cause internal leakage in the cylinder.
If the cylinders are not mechanically connected to anything--blade/ C frame--then one Cyl. can leak down if it moves more easily compared to the other.

When you try and raise or lower mechanically unconnected cylinders the one that moves easiest will move until the travel reliefs in the piston open and that Cyl. will stop moving. Believe it or not the other cylinder will not move as the oil then circulates back to tank via the piston travel relief valves of the bottomed/topped out cylinder.
Is this what you are seeing?

I have attached a scan of a typical piston valve setup. Some units can have them built into the Cyl. rod end.
Hope this makes some sense.
Cheers,
Eddie B.
Attachment
You'll have to pardon my limited hydraulic knowledge here, but I will ask around the shop (work on military base) with the guys who know WAY more than I on the subject of the valves.... My dozer does have some play here and there in the linkages, nothing that I consider major, but I could be wrong. It is a standard Cat setup, I forget the blade serial number now though....

What is happening is the left (drivers side) cylinder is bleeding off while the other side isn't. If I raise blade fully, cylinder comes out anywhere from 6-9", while right side doesn't. Makes my blade dig 6-9" deeper on the side. But, cylinder doesn't do so if fully down. It'll raise front of dozer, and never bleed off....


Here is older pic I have on this pc of my dozer....[attachment=26287]dozer.jpg[/attachment]
Attachment
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Fri, Dec 5, 2014 11:06 PM
edb
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Reply to gruberguy:
You'll have to pardon my limited hydraulic knowledge here, but I will ask around the shop (work on military base) with the guys who know WAY more than I on the subject of the valves.... My dozer does have some play here and there in the linkages, nothing that I consider major, but I could be wrong. It is a standard Cat setup, I forget the blade serial number now though....

What is happening is the left (drivers side) cylinder is bleeding off while the other side isn't. If I raise blade fully, cylinder comes out anywhere from 6-9", while right side doesn't. Makes my blade dig 6-9" deeper on the side. But, cylinder doesn't do so if fully down. It'll raise front of dozer, and never bleed off....


Here is older pic I have on this pc of my dozer....[attachment=26287]dozer.jpg[/attachment]
Attachment
OK now we are getting somewhere.
With a Straight Blade setup, that you have, looseness in the angled blade brace arms , the side arm pins etc will let the blade tilt crossways from one side to the other unrestrained as the blade strikes hard spots on alternating sides of the blade.

The other thing is that the angled brace arms that go to the top of the blade can be adjusted to angle/tilt the blade across the direction of travel and back and forth so you can force one end of the blade into the ground.
If the arms are adjusted to do this then your blade will tilt to one side, as it is doing, and yet can sit flat on the ground when lowered due to the looseness of all the joints.
I am sure if you attend to the loose joints you will then be able to set the brace/tilt arms to level your blade crossways both on the ground and when raised.
Hope the scan below helps to illustrate the Blade Adjustments. First scan shows a different blade to yours but illustrates where adjusting shims should be for the upper brace arms--likely all removed by now.
Cheers,
Eddie B.
Attachment
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Sat, Dec 6, 2014 7:36 AM
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