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D3B 23Y 02567 3F1R need help about clutches wet or dry?

D3B 23Y 02567 3F1R need help about clutches wet or dry?

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Chief Jim
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Cat dealer ( service) research indicates this D3B 23Y came with wet clutches.Cat dealer ( parts) says they are dry. There is no 1/4" pipe plug outboard on rear of casing aft of finals housing, nor on rear under 3 point hitch frame.
I took out the brake band bolt underneith and got a total from both sides of about 4 ounces of old stinky black oil. I assume this is leak-through from differential and / or finals housing into the clutch/brake housing???
Took the big ( outboard at 12 o'clock) pipe plug out hoping to get a visual but could only see the heads of bolts.
Inspection mirror did not work going by the brake adjustment rod under the two bolt plate under seat. Is there some other place to be able to see the clutch pack or some numbers that will tell us for sure what kind of clutch discs are installed?
I have started negotiating with a couple dozer wrench turners to do an overhaul later this year. ( left turn failure when up to operating temp/no adjustment effective after steer valve and cam bearing replacement)
My next question is the quality of after market dry clutch disc compared to CAT OEM. The dealer wants about 46 bucks each and one outfit in Idaho gets $12 to $ 17 each.
Is there that mutch difference in longevity???? to make it worthwhile ?
I do intend to keep this lil D3 although I have had folks see it ( whith 3 point) and stop in to try buying it.
I wonder about the brake band segments. CAT said there could be two different numbers of band materials and cautioned me not to tamper with the bands. Again, are there high quality brake band rebuilders that are as good, or better, than OEM?

I do intend on doing any required pressure plate machining on the clutch drum.[attachment=10167]CATERPILLAR D3B 23Y02567 3PT 1000 PTO 001.JPG[/attachment]

Thanks in advance. I am burning my eyeballs on this bloody computer reading the valuable info on this web site. I really appreciate y'al taking time to help new guys like me.
Jim in Ohio
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Mon, Aug 1, 2011 8:33 PM
Old Magnet
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According to my sometimes right source wet clutches didn't come in until the D3C series.

The clutch discs from General Gear (Idaho) have proven to be good products.

Yes, there may be two different materials on the brake band but no reason a quality brake shop could not duplicate. Up to the owner to verify.
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Mon, Aug 1, 2011 9:27 PM
dpendzic
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Reply to Old Magnet:
According to my sometimes right source wet clutches didn't come in until the D3C series.

The clutch discs from General Gear (Idaho) have proven to be good products.

Yes, there may be two different materials on the brake band but no reason a quality brake shop could not duplicate. Up to the owner to verify.
My 1987 D3B has wet clutches--there are those 1/4 inch plugs on the outboard side of the casing. The fill plugs are on top of the casing and had to remove the rear panel/battery compartment cover to fill the clutches.
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Tue, Aug 2, 2011 12:27 AM
bob
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Reply to dpendzic:
My 1987 D3B has wet clutches--there are those 1/4 inch plugs on the outboard side of the casing. The fill plugs are on top of the casing and had to remove the rear panel/battery compartment cover to fill the clutches.
Failure to turn when up to operating temp, may be low trans pressure. They require over 200 psi to release the clutches. These machines should turn with a light toe pressure on the peddal.
Later Bob
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Tue, Aug 2, 2011 3:02 AM
Old Magnet
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Reply to bob:
Failure to turn when up to operating temp, may be low trans pressure. They require over 200 psi to release the clutches. These machines should turn with a light toe pressure on the peddal.
Later Bob
I can't tell if the D3B's wound up with wet brakes and clutches in late serial numbers but I did find a Product Update Bulletin stating all D3B Tractors and 931B Loaders could be converted using a#8Z7065 Conversion Group.
(Published in 1985 and 1989)

That might explain the wet units in a 1987 unit when the later sr. # 2567 (198😎 didn't have them.

Even the later D3C's were a mix of wet and dry.

Production of the 23Y ended at 2586 so if in fact we have dry clutches I'd think it would be safe to say they all started out dry.
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Tue, Aug 2, 2011 3:28 AM
Chief Jim
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Reply to bob:
Failure to turn when up to operating temp, may be low trans pressure. They require over 200 psi to release the clutches. These machines should turn with a light toe pressure on the peddal.
Later Bob
[quote="bob"]Failure to turn when up to operating temp, may be low trans pressure. They require over 200 psi to release the clutches. These machines should turn with a light toe pressure on the peddal.
Later Bob[/quote]

Does just dandy with light toe pressure turning right. What, besides the left clutch control valve could change the hydraulic response of the left side so it would be radicaly different fronm thr right side? I already did the troubleshooting on the left, including the bearings and lincage/ band adjustment. No go.
I believe this machine was turned left for most of its life being used to mow with a bush hog around a hillside facility.
(I am the guy looking for 540 rpm gears for a Lindex PTO)
Thanks Bob
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Tue, Aug 2, 2011 4:17 AM
bob
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Reply to Chief Jim:
[quote="bob"]Failure to turn when up to operating temp, may be low trans pressure. They require over 200 psi to release the clutches. These machines should turn with a light toe pressure on the peddal.
Later Bob[/quote]

Does just dandy with light toe pressure turning right. What, besides the left clutch control valve could change the hydraulic response of the left side so it would be radicaly different fronm thr right side? I already did the troubleshooting on the left, including the bearings and lincage/ band adjustment. No go.
I believe this machine was turned left for most of its life being used to mow with a bush hog around a hillside facility.
(I am the guy looking for 540 rpm gears for a Lindex PTO)
Thanks Bob
Well Jim, you have enough oil pressure to release the clutches. If the LH side is not releasing you should hear the engine load up before it eventually turns. If the engine doesn't load up then you might just need to pull the clutch, wash the drum and reline the brake. There is a hole in the steering clutch case outer walls to access a plug in the back of each release cyl. It's a small STOR BOSS fitting. 1/2 or 7/16 NF thread. You can check pressures there if you like.
Later Bob
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Tue, Aug 2, 2011 8:15 AM
Chief Jim
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Reply to bob:
Well Jim, you have enough oil pressure to release the clutches. If the LH side is not releasing you should hear the engine load up before it eventually turns. If the engine doesn't load up then you might just need to pull the clutch, wash the drum and reline the brake. There is a hole in the steering clutch case outer walls to access a plug in the back of each release cyl. It's a small STOR BOSS fitting. 1/2 or 7/16 NF thread. You can check pressures there if you like.
Later Bob
[quote="bob"]Well Jim, you have enough oil pressure to release the clutches. If the LH side is not releasing you should hear the engine load up before it eventually turns. If the engine doesn't load up then you might just need to pull the clutch, wash the drum and reline the brake. There is a hole in the steering clutch case outer walls to access a plug in the back of each release cyl. It's a small STOR BOSS fitting. 1/2 or 7/16 NF thread. You can check pressures there if you like.
Later Bob[/quote]
Nope, the engine does not load up. I feel the clutches on left are releasing, just the brake seems wet and won't do any grabbing when warm. I have been pushing hard on a couple fenceline and road jobs. I also guess the left clutches are a bit wet also, tried pushing a BIG stump when centered up, the left track stopped digging and the right will dig non stop.
Man! That will be cool if all I have to do is a mineral spirits soak and oven dry on the fibre discs.( mineral spirits my choice for de greasing fibrous materials)
I still have not located a reputable reliner for the brakes. ( Southern Ohio) Any suggestions?
Oh, anything special about replacing the oil seals on both differential and bevel / finals housing?
Thanks for all your help.
Jim
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Tue, Aug 2, 2011 11:34 AM
bob
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Reply to Chief Jim:
[quote="bob"]Well Jim, you have enough oil pressure to release the clutches. If the LH side is not releasing you should hear the engine load up before it eventually turns. If the engine doesn't load up then you might just need to pull the clutch, wash the drum and reline the brake. There is a hole in the steering clutch case outer walls to access a plug in the back of each release cyl. It's a small STOR BOSS fitting. 1/2 or 7/16 NF thread. You can check pressures there if you like.
Later Bob[/quote]
Nope, the engine does not load up. I feel the clutches on left are releasing, just the brake seems wet and won't do any grabbing when warm. I have been pushing hard on a couple fenceline and road jobs. I also guess the left clutches are a bit wet also, tried pushing a BIG stump when centered up, the left track stopped digging and the right will dig non stop.
Man! That will be cool if all I have to do is a mineral spirits soak and oven dry on the fibre discs.( mineral spirits my choice for de greasing fibrous materials)
I still have not located a reputable reliner for the brakes. ( Southern Ohio) Any suggestions?
Oh, anything special about replacing the oil seals on both differential and bevel / finals housing?
Thanks for all your help.
Jim
Jim, you can reline the bands yourself if you buy the rivit punch, cut the old ones out with a drill. Use bigger drill and cut off the turned over end then punch them out. Put a punch the size of the head in a vise. Put lining in place, set rivit on punch and use rivit punch to start turning the rivit end. Do not completely hammer it down. Then put in the rest of the rivits and do the same. When you get them all caught, start in the center of the section and rivit them all tight. To reseal the bevel gear shaft you need to have a puller to remove and press back on the flanges, also need the press to take the clutch apart and put back together for cleaning. Might want to hire someone with tools and do both sides at this time.
Later Bob
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Tue, Aug 2, 2011 8:51 PM
Old Magnet
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Reply to bob:
Jim, you can reline the bands yourself if you buy the rivit punch, cut the old ones out with a drill. Use bigger drill and cut off the turned over end then punch them out. Put a punch the size of the head in a vise. Put lining in place, set rivit on punch and use rivit punch to start turning the rivit end. Do not completely hammer it down. Then put in the rest of the rivits and do the same. When you get them all caught, start in the center of the section and rivit them all tight. To reseal the bevel gear shaft you need to have a puller to remove and press back on the flanges, also need the press to take the clutch apart and put back together for cleaning. Might want to hire someone with tools and do both sides at this time.
Later Bob
The most recent brake reline done by a preferred shop here (D4) made use of two types of brake material and some type of bonding cement along with the rivets. The cement is designed to heat cure in use. New technology I guess.
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Tue, Aug 2, 2011 10:14 PM
Chief Jim
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Reply to bob:
Jim, you can reline the bands yourself if you buy the rivit punch, cut the old ones out with a drill. Use bigger drill and cut off the turned over end then punch them out. Put a punch the size of the head in a vise. Put lining in place, set rivit on punch and use rivit punch to start turning the rivit end. Do not completely hammer it down. Then put in the rest of the rivits and do the same. When you get them all caught, start in the center of the section and rivit them all tight. To reseal the bevel gear shaft you need to have a puller to remove and press back on the flanges, also need the press to take the clutch apart and put back together for cleaning. Might want to hire someone with tools and do both sides at this time.
Later Bob
[quote="bob"]Jim, you can reline the bands yourself if you buy the rivit punch, cut the old ones out with a drill. Use bigger drill and cut off the turned over end then punch them out. Put a punch the size of the head in a vise. Put lining in place, set rivit on punch and use rivit punch to start turning the rivit end. Do not completely hammer it down. Then put in the rest of the rivits and do the same. When you get them all caught, start in the center of the section and rivit them all tight. To reseal the bevel gear shaft you need to have a puller to remove and press back on the flanges, also need the press to take the clutch apart and put back together for cleaning. Might want to hire someone with tools and do both sides at this time.
Later Bob[/quote]
Yep, Bob, Those are the kinds of function I am talking to local dozer mechanics about. I found one guy doing track work on a D4 down the road and he was recomended by a real handy guy that only works on Deeres and said this is the best "CAT" wrench around.
I am a pretty good mech, 'cause I know enough to know what I don't know! And he has the tools or at least knows a source for the pullers. I have no problem doing the riveting, just would prefer having it done in a good shop that also has a precision arch sander for final fit. We had cool stuff like that in the ship yards for the big cranes, so I have a little experience as to what I expect. BEST LINING MATERIALS????
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Tue, Aug 2, 2011 10:36 PM
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