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D339 Decompression linkage

D339 Decompression linkage

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JosLyn Hill
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Hello,

Was looking at an old D7E with 4 cylinder turbo. I believe it is the 180 HP and has the decompressor lever just to the right side of center when your sitting on it. Problem; the number 3 cylinder decompressor rod disconnected and is free floating. The motor "rattles" (heavy tap sound). Anyone got a diagram of this assembly? I am a newbie to this motor and am thinking this is a big job to fix, not sure what parts could be rattling but I assume it is hitting the cam? Any ideas?

Thanks
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Fri, May 16, 2014 8:25 AM
Old Magnet
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Under normal run mode the clearance between the compression release push rod and the rocker arm is 0.025 to 0.030". The push rod is free floating and is controlled by the compression release camshaft.
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Fri, May 16, 2014 9:09 AM
JosLyn Hill
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Reply to Old Magnet:
Under normal run mode the clearance between the compression release push rod and the rocker arm is 0.025 to 0.030". The push rod is free floating and is controlled by the compression release camshaft.
Hmmmm, the cam concept sounds familiar then to those that have it included in the valve cover. But this has the push rod and there is at least 1/2 inch play at the top with plenty of side motion that the others don't have yet the "cap" and lock nut at the top end of the push rod look to be similar in adjustment to the other. From what you are saying (or I am hearing) there isn't anyway for this to be causing the noise? is the decomp cam located in the engine block? The machine is an hour away so I can go check simple things out. It has a suction problem feeding steady pressure to the converter but because of the engine noise it should not be run. I was told that the noise happened after it ran an hour. Newly rebuild engine and the Cat deal out there (they didn't do the rebuild) was called to site for the day, their conclusion was that a "lock nut" had backed off the decomp rod and that was the cause of the noise. Starting to sound fishy to me, I can see a new turbo, heads and a couple new bolts on the bell housing so work has been done to it.
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Fri, May 16, 2014 6:23 PM
ccjersey
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The parts book lists these parts on the decompression pushrod
2A1278 "end" which bears on rocker arm and screws onto top of pushrod
1B4203 "nut" (locknut)
6B4040 "rod" Bottom of rod appears to bear directly on decompression cam shaft which is in engine block

I think I would lift the rocker arm assembly and remove the decompression pushrods to investigate..........however, as I'm sure you know, there are a lot more likely causes for a rattle or knock than a decompression pushrod. (I can't see how that would make any noise at all)

One you might not have thought about is a bad injector or an injection pump that needs the lifter set as these would affect ignition timing and can result in anything from a rattle to a bad knock. Then there are the more worrying problems with connecting rod bearings, foreign matter on top of pistons (dropped valves etc).

What is your interest in this machine? Potential purchase? fixing it for someone?. If you're purchasing it, you may want to consider a lot of other things about the tractor rather than keying in on the engine and the rattle.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Fri, May 16, 2014 7:25 PM
JosLyn Hill
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Reply to ccjersey:
The parts book lists these parts on the decompression pushrod
2A1278 "end" which bears on rocker arm and screws onto top of pushrod
1B4203 "nut" (locknut)
6B4040 "rod" Bottom of rod appears to bear directly on decompression cam shaft which is in engine block

I think I would lift the rocker arm assembly and remove the decompression pushrods to investigate..........however, as I'm sure you know, there are a lot more likely causes for a rattle or knock than a decompression pushrod. (I can't see how that would make any noise at all)

One you might not have thought about is a bad injector or an injection pump that needs the lifter set as these would affect ignition timing and can result in anything from a rattle to a bad knock. Then there are the more worrying problems with connecting rod bearings, foreign matter on top of pistons (dropped valves etc).

What is your interest in this machine? Potential purchase? fixing it for someone?. If you're purchasing it, you may want to consider a lot of other things about the tractor rather than keying in on the engine and the rattle.
I am considering purchase as it is being sold for about scrap price. I am here because I do know enough to know there are MANY things that I might not know about these old CAT motors. Given what you folks have shared, I am leaning towards a stuck valve holding the rocker away from the decomp push rod (though the rocker push rod is tight, don't know if lifter in on ramp of cam or base though and I will have to go back to trouble shoot). Not sure what to make of the lifter injection timing but I was told it ran fine the developed a rattle (I can not confirm that) vs right off the bat which I would imagine a timing problem would be. I did manage to stop by the local Cat guru (50+years of owning operating and servicing his stuff) and he mentioned that the lifters has some sort of retainer that has a fastener (bolt/stud) that may have not been properly tightened and came loose. He also said that if that was the case, it didn't matter how much the was invested overhaul.... it was an indication of poor workmanship that could not be trusted. Around here older D7E cats seem to sell for $12000 to $20000 depending. The one I am looking at has 90% UC and that's what got me going on the notion of "simple" engine work to take a chance on it.

I guess I am duly scared at this point and the "getting a deal" for the price of scrap it looking more like a money pit. Probably should just scrape together another $10k and get a working 7E that has a record of maintenance and ready to go to work.

Thanks again....

BTW - I have a line on an older 17A as well but local Cat guru seems to think that the operation of the manual steering is not for the faint of heart. I will search the blog here on that abandon that notion of a 17A. I am used to my old Cletrac BG6 with 10' road blade so how bad can a CAT be compared to that?
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Sat, May 17, 2014 1:32 AM
Old Magnet
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Reply to JosLyn Hill:
I am considering purchase as it is being sold for about scrap price. I am here because I do know enough to know there are MANY things that I might not know about these old CAT motors. Given what you folks have shared, I am leaning towards a stuck valve holding the rocker away from the decomp push rod (though the rocker push rod is tight, don't know if lifter in on ramp of cam or base though and I will have to go back to trouble shoot). Not sure what to make of the lifter injection timing but I was told it ran fine the developed a rattle (I can not confirm that) vs right off the bat which I would imagine a timing problem would be. I did manage to stop by the local Cat guru (50+years of owning operating and servicing his stuff) and he mentioned that the lifters has some sort of retainer that has a fastener (bolt/stud) that may have not been properly tightened and came loose. He also said that if that was the case, it didn't matter how much the was invested overhaul.... it was an indication of poor workmanship that could not be trusted. Around here older D7E cats seem to sell for $12000 to $20000 depending. The one I am looking at has 90% UC and that's what got me going on the notion of "simple" engine work to take a chance on it.

I guess I am duly scared at this point and the "getting a deal" for the price of scrap it looking more like a money pit. Probably should just scrape together another $10k and get a working 7E that has a record of maintenance and ready to go to work.

Thanks again....

BTW - I have a line on an older 17A as well but local Cat guru seems to think that the operation of the manual steering is not for the faint of heart. I will search the blog here on that abandon that notion of a 17A. I am used to my old Cletrac BG6 with 10' road blade so how bad can a CAT be compared to that?
Seems you are giving up rather easy....without troubleshooting.
Developed a rattle doesn't give much to go by. Are you talking single cylinder or whole engine? What kind of rattle?....valve clatter, injection, rod???????

If you are unfamiliar, try and find an old Cat guy that can help diagnose.
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Sat, May 17, 2014 2:45 AM
neil
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Reply to Old Magnet:
Seems you are giving up rather easy....without troubleshooting.
Developed a rattle doesn't give much to go by. Are you talking single cylinder or whole engine? What kind of rattle?....valve clatter, injection, rod???????

If you are unfamiliar, try and find an old Cat guy that can help diagnose.
If the undercarriage is 90%, then even if the engine is totally shot, you could buy another for scrap with a good engine, and transplant it if you can get it for less than the extra 10k it would take to get a good condition unit with good u/c. Value is mostly on undercarriage as you know.
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Sat, May 17, 2014 4:24 AM
JosLyn Hill
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Reply to neil:
If the undercarriage is 90%, then even if the engine is totally shot, you could buy another for scrap with a good engine, and transplant it if you can get it for less than the extra 10k it would take to get a good condition unit with good u/c. Value is mostly on undercarriage as you know.
I hear ya, but the real problem was with the lack of consistent pressure to make the machine move. The rattle developed while the "new owner" was removing the blade and moving the machine (20-30 feet a pop) about one hundred yards to the location he was going to work on the problem when it "reportedly developed the rattle". I do have an old Cat guy (as of today) but between the rattle and original converter issue (shaft stops moving) it is too much for this newbie. It is well worth the money but I do not have the luxury of time as I need the machine for work by summer. It can be had for $6k to someone who wants to get it going. It could be just a couple of thousand or it could be another $10k to get her up. Still worth it but for the time. Too many of the things I have been told don't jive for my liking.

I rather go for a fully operational one for more money... I do have the contact info if someone in upstate NY is interested in this one. It's got too much going for it to scrap.

Thanks for all the help and insight... I am going to own a Cat within the next 30 days! It will be a D7 too.
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Sat, May 17, 2014 8:54 AM
JosLyn Hill
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Reply to JosLyn Hill:
I hear ya, but the real problem was with the lack of consistent pressure to make the machine move. The rattle developed while the "new owner" was removing the blade and moving the machine (20-30 feet a pop) about one hundred yards to the location he was going to work on the problem when it "reportedly developed the rattle". I do have an old Cat guy (as of today) but between the rattle and original converter issue (shaft stops moving) it is too much for this newbie. It is well worth the money but I do not have the luxury of time as I need the machine for work by summer. It can be had for $6k to someone who wants to get it going. It could be just a couple of thousand or it could be another $10k to get her up. Still worth it but for the time. Too many of the things I have been told don't jive for my liking.

I rather go for a fully operational one for more money... I do have the contact info if someone in upstate NY is interested in this one. It's got too much going for it to scrap.

Thanks for all the help and insight... I am going to own a Cat within the next 30 days! It will be a D7 too.
[attachment=23403]D7 RES.jpg[/attachment] Old Magnet, I am only going by description as I did not want to start it until I had a better understanding of the engine. What I know now (with much thanks to you folks here) is that it can not be anything to do with the decomp assembly but maybe a stuck valve, lifter issue or injector/timing. Once that is solved then a pressure test can be done to help trouble shoot the converter issue. It all may be simple (nothing every really works that way) and readily fixed. I myself have a bad back and can not "steadily" work or lift heavy parts any longer so am slow and must pay for help. Hate to admit it but that's my reality. It seems like it is priced right so someone can get it going but I am looking to use it in short order.

Thanks again, this is a great place for Cat knowledge.
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Sat, May 17, 2014 9:10 AM
8C 361
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Reply to JosLyn Hill:
[attachment=23403]D7 RES.jpg[/attachment] Old Magnet, I am only going by description as I did not want to start it until I had a better understanding of the engine. What I know now (with much thanks to you folks here) is that it can not be anything to do with the decomp assembly but maybe a stuck valve, lifter issue or injector/timing. Once that is solved then a pressure test can be done to help trouble shoot the converter issue. It all may be simple (nothing every really works that way) and readily fixed. I myself have a bad back and can not "steadily" work or lift heavy parts any longer so am slow and must pay for help. Hate to admit it but that's my reality. It seems like it is priced right so someone can get it going but I am looking to use it in short order.

Thanks again, this is a great place for Cat knowledge.
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I would look seriously at that 17 A. They were always my favorite.
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Sat, May 17, 2014 9:41 AM
JosLyn Hill
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Reply to 8C 361:
I would look seriously at that 17 A. They were always my favorite.
8C 361

I will look at the old 17A again. It was not running because the pony had no spark (hasn't been started in 2 years) so I offered to help get her started. It has a good undercarriage (70-80%), winch, hydraulic blade and power tilt option. It also has that old curve roof cage and limb protection. It was used to clear land for farms. I have no idea of the maintenance history other that the UC was supposedly replaced before the original owner parted with it in 1998. The tilt is a hydraulic but runs from a separate 12V electric pump and reservoir that is mounted to the right of the seat when your sitting on it. The tall tale is that it was the first year of the tilt option and that this was the only one delivered in this state that year. I was lead to believe that there were still cable controlled blades at the time as well. I will have to get the serial number but the owners son is saying that it is a low serial 17A. Rather than bury that in this thread, I should probably start a new thread when I get to looking at it.

Thanks for the opinion, I am only going to use casually (meaning on the farm here and about 100-200 hours a year).
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Sat, May 17, 2014 9:40 PM
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