Calling all D2 5J D3400 experts. Well like many things I have learned about this 1941 D2 5J I have, there is always another
thing to deal with is right around the corner.
As a prelude to remounting my rebuilt pony motor I figured, that since the goveror housing was already off, I would
remove the injection pump to reseal the pump drive since the injection pump does not share engine oil and it is quite
likely the original 1941 seal is in place.
When the injection pump assembly was separated from the fuel filter housing a little fuel came out but almost no oil.
The fuel gallery from the fuel filter housing leading to the individual pumps had nearly 1/4" of sludge in it. This
was probably why the engine ran with a miss when it was first run.
https://youtu.be/s9rpdPQ-4dc
The sump too had nearly 1/4" of sludge in it and no free flowing oil. The fill cap on the hour meter was painted
over like it had not been opened since the whole engine was last painted.
So now to the questions.
Can the injection pump sump and fuel galleries be safely washed clean without disassembly? I have read that
disassembly of the individual pumps is not recommended.
Can the fuel filter housing be effectively washed clean without removing it from the engine? It appears the filters had
not been replaced since the engine was last painted many many years ago too.
What is the part number of the fuel gallery seal between the 7B6643 filter housing and the 2A5700 pump body? It is
rubber and roughly conical in shape. My parts book does not identify this part. I suppose a properly sized O-ring
could be used if a proper replacement cannot be secured.
I have a replacement 2A3337 gasket for between the pump and fuel filter assembly, but the 4B5874 gasket between the
pump and governor assembly is elusive. CAT has it in their parts inventory system but no stock. Any ideas?
Thanks,
Patrick
