Reply to heavy hauler too:
There is 24 volts when the switch is on ,o when off. How do you exite it? Thanks, a lot of info!! I think I can use it.
Is it a Delco alternator?
If it is, look at the end with the output stud on it. You will see there is a regulator plug on the top edge and the output stud will be on the left side of the thing, about 9 o-clock. To make it excite you need to apply battery voltage + to the right hand terminal of the regulator connection on top. You can do this with a temporary jumper or a permanent install.
This wire must be switched off whenever the engine is stopped and really only needs to be connected momentarily each time the tractor is run. If you have a switch on it, just run a wire from the switch down to that terminal. If you want it to be automatic, connect it to an oil pressure operated switch that closes when pressure builds up and opens when the engine stops. This is the opposite of the typical oil pressure "idiot light" switch, but you should be able to get one most anywhere.
Once it excites, it will usually maintain voltage even when it's idled down, it's just that sometimes they won't excite when you start one up after it's sat up for a while. On a truck or something like that, you can usually rev the engine up and make one excite, but you just don't have the rpm to make a stubborn one go on an old CAT.
If you go to an autoparts store sometimes they have an extension harness for Delco alternators where someone has modified an engine and needs a few more inches. Cut off the female end and use the male end that plugs into the alternator. The heavier wire that plugs into the left regulator terminal nearest the output stud can simply be connected to the output stud full time, no switch needed on that one.
If this doesn't do it, we'll figure something out😊
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄