ACMOC
Login
ACMOC
D2 4J oil cooler

D2 4J oil cooler

Showing 1 to 3 of 3 results
D4D2
Topic Author
Offline
Send a private message to D4D2
Posts: 5
Thank you received: 0
Hello all
I have a D2 5J 1941 and the Oil cooler is ruptured. What is the procedure to take the oil cooler out ? Also is it possible to repair the oil cooler myself?
Please log in or create an account to join the conversation.
Tue, Jan 26, 2010 12:45 AM
drujinin
Offline
Send a private message to drujinin
Posts: 3,852
Thank you received: 1
Most people bypass them as they feel it is an engineering overkill. There are numerous threads on here if you do a search.
To take it off, you need to remove the chaff guard in front of the radiator. The oil cooler on the J-series is in front of the radiator. At the top and bottom on the left side as you are facing it you'll see the manifold connections held on with 2 bolts. When you take these apart a copper crush washer should be inside of these. Most of the ones in the US leak in the piping leading up to the cooler as the dirt and dust and moisture would collect and rot out the pipes. A good way to tell is if it is leaking out from the chaff guard on the front its the cooler, if the oil is coming out of the back of the radiator, then its the pipes leaking.
I got a set of pipes to go up to the cooler as mine were rotted out, cleaned them, brazed up the pits and pin holes, made a new set of pipes to go from the engine to the radiator as these were rotted out also from moisture and sand. Cleaned up the oil cooler only to have a leak develop in the tubes of the cooler so I gave up and bypassed it!
Hope this is enough to get you started.
drujinin
Please log in or create an account to join the conversation.
Tue, Jan 26, 2010 1:37 AM
Haole Cat
Offline
Send a private message to Haole Cat
Posts: 66
Thank you received: 0
Reply to drujinin:
Most people bypass them as they feel it is an engineering overkill. There are numerous threads on here if you do a search.
To take it off, you need to remove the chaff guard in front of the radiator. The oil cooler on the J-series is in front of the radiator. At the top and bottom on the left side as you are facing it you'll see the manifold connections held on with 2 bolts. When you take these apart a copper crush washer should be inside of these. Most of the ones in the US leak in the piping leading up to the cooler as the dirt and dust and moisture would collect and rot out the pipes. A good way to tell is if it is leaking out from the chaff guard on the front its the cooler, if the oil is coming out of the back of the radiator, then its the pipes leaking.
I got a set of pipes to go up to the cooler as mine were rotted out, cleaned them, brazed up the pits and pin holes, made a new set of pipes to go from the engine to the radiator as these were rotted out also from moisture and sand. Cleaned up the oil cooler only to have a leak develop in the tubes of the cooler so I gave up and bypassed it!
Hope this is enough to get you started.
drujinin
about a month ago I finally changed the oil cooler in my 3J, and fabricated a hard nose and put a better radiator in the machine.

Got everything hooked up, took my time using the brass O rings that seal the connection between the lines and the cooler.

After running my D2 for several years with oil lines bypassed I was happy to get everything correct again.

I ran up the machine used it for about 4 hours work. Checked it no leak.

The very next time I ran the machine, oil leaking all over the place coming out of lines and cooler..

I went back to bypassing like everyone has ever told me:

"just by pass them!" They are a problem, and the last thing you want is it to start pumping oil out while your not noticing it, because it's way out in the front were it can be hard to see the oil pumping out the bottom side..

😕
Please log in or create an account to join the conversation.
Tue, Jan 26, 2010 9:42 AM
Haole Cat
Offline
Send a private message to Haole Cat
Posts: 66
Thank you received: 0
Reply to Haole Cat:
about a month ago I finally changed the oil cooler in my 3J, and fabricated a hard nose and put a better radiator in the machine.

Got everything hooked up, took my time using the brass O rings that seal the connection between the lines and the cooler.

After running my D2 for several years with oil lines bypassed I was happy to get everything correct again.

I ran up the machine used it for about 4 hours work. Checked it no leak.

The very next time I ran the machine, oil leaking all over the place coming out of lines and cooler..

I went back to bypassing like everyone has ever told me:

"just by pass them!" They are a problem, and the last thing you want is it to start pumping oil out while your not noticing it, because it's way out in the front were it can be hard to see the oil pumping out the bottom side..

😕
I ran it the first time after fixing everything and it did not leak.
Please log in or create an account to join the conversation.
Tue, Jan 26, 2010 9:48 AM
Showing 1 to 3 of 3 results
YouTube Video Placeholder

Follow Us on Social Media

Our channel highlights machines from the earliest Holt and Best track-type tractors, equipment from the start of Caterpillar in 1925, up to units built in the mid-1960s.

Upcoming Events

10th Annual Best of the West

Chapter Fifteen

| Historic Santa Margarita Ranch, 20000 El Camino Real, Santa Margarita, CA 93453, USA

ACMOC Chapter 30 - Celebrating 100 Years of Caterpillar

Chapter Thirty

| Hartley - South Australia

Newby Hall Tractor Fest

Chapter Two

| Newby Hall, Ripon, Noth Yorkshire, HG4 5AJ

High Weald Steam Working Weekend

Chapter Two

| Freshfield Farm, Sloop Lane, Scaynes Hill RH17 7NP UK
View Calendar
ACMOC

Antique Caterpillar
Machinery Owners Club

1115 Madison St NE # 1117
Salem, OR 97301

[email protected]

Terms & Privacy
Website developed by AdCo

Testimonials

"I also joined a year ago. had been on here a couple of times as a non-member and found the info very helpful so I got a one year subscription (not very expensive at all) to try it out. I really like all the resources on here so I just got a three year. I think its a very small price for what you can get out of this site."
-Jason N

Join Today!