Reply to Riverina d4:
[quote="Mike Meyer"]The longest sleeve I have found here in Oz is 12" for that bore size, not being a Machinist or having seen sleeves fitted, but read here previously they get fitted with a lip in the cylinder to prevent them being pulled down into the crankshaft, I wonder if the boring bar only needs to cut down 12" for the new sleeve, and the final clean up of the new bore is done by 4 stone hones, or are the new sleeves bored to size then honed?
Thanks
Mike[/quote]
I'm Guessing the inserts would be already to size on the ID and come with a recommended interference. I have done them but left the trade in 2002 so a bit out of touch.
Regarding the boring bar. We used to make them every day of the week to suit the range of jobs that were landed on our shop floor. Most Fitter/machinists would be able to make one if they didn't have one to get the required 12'' or more you mention. we used to bronze carbide tips to any solid bar we could find laying around the shop to make a home made boring bar LOL. They worked fine, but like most things just not taught anymore to apprentices.
Hi Lachlan, you make it sound like something my next door neighbor Geoff could with his vertical mill, he's a very clever Fitter and Turner but never done any engine work that I'm aware of, I was just leery of the project going pear shaped if I got him involved, those Cat Thirty cylinders have a very thin section at the base that only looks about 1/4" thick and is a couple of inches high, not a lot of metal there to cut a ledge to support the new liner.
My other cylinders that have been re-sleeved a million years ago and flogged those sleeves out were bored right through the whole 13.5", and a couple of those look like they were starting to drag the liners down, I've been told to simply glue the new liners in with a proper Loctite type glue, but I assume there is a interference fit required, as you say the supplier will no doubt have a spec. , I contacted Engines Australia last year, they sell new sleeves, I reckon they were around $60 each.
All the best
Mike