This
Cat 12 (8T1340😎 grader with D318 was my Dad's and hadn't been started in 4 years. It has a 24V starter (no pony), but someone had stolen the batteries and cables, so I pull started it a few weeks back. Before pulling it I checked all the fluids. It had 5 gals in the diesel tank, so I cracked the drain valve at the bottom of the tank and caught a little fuel to see what was there. No water, but a little sediment.
It pull started with a dozer in probably 20 feet. So far, so good. I came back in a couple of weeks with a semi and lowboy, pull started it again, drove it onto the trailer, and moved it 220 miles to my house in Kansas. I pulled it off the trailer, and then pull started it again before parking it.
Next, I bought two new batteries and installed the batteries and new cables. I also added another 10 gals of diesel to the tank. It took a little bit of ether to start, but the starter spun the engine quickly and it produced a lot of smoke before starting.
After starting it ran well and I was running it and varying the power (and enjoying the sound of that D318 six cylinder) to warm it up before changing the oil. After running a couple of minutes it stopped responding to the throttle, slowed to idle, and finally stopped. The engine was producing good oil pressure.
Thinking a fuel problem, I did the following:
[ol]
Removed the fuel line and adapter on the side of the fuel transfer pump. There was a little sediment in the passage in front of the check valve, but the rubber faced check valve seemed to be sealing (sealing surface was not rough) and the spring seemed to be pretty strong. Regardless, I stretched the spring a bit and put everything back together.I removed the fuel line from the transfer pump to the fuel tank and blew it out. I was concerned that adding 10 gals of fuel before starting had stirred up a bunch of sediment in the tank that was causing problems, but the line was clean and very little material blew out of the fuel line. The fuel I added was fresh and clean, pumped from the filtered transfer tank in my truck.I removed the fuel pressure gauge and using a regulated air supply determined that the gauge was working and topped out at about 20 psi.I removed the line running from the air bleed at the top of the filter tower and blew it out to make sure it was not plugged. It was not.I added a little air pressure to the tank, cracked the filter tower air bleed screw, and after a couple minutes a stream of fuel was coming out of the air bleed.Topped off the batteries with charge and spun the engine quite a bit, but no smoke, so the engine was still not getting fuel. BTW, there is no compression release on this engine, so when the pony was removed, this must have also been removed.After reading horror stories on here about filter towers loaded with several inches of sediment, I went to Caterpillar and bought new fuel filters (2A-5886) and two new filter tower gaskets (7B-7635). Foley Cat in Kansas City had plenty. I re-removed the fuel line adapter block/check valve, opened up the drain tube on the bottom of the filter tower (nothing but clean fuel came out), removed the tower top and replaced the 4 filters. As shown in this picture, the old filters looked pretty clean to me, but it never hurts to have new ones.With the filter tower drained and the filters removed, I used a light to inspect the condition of the lower section of the filter tower. To my surprise, there was just a small amount of sediment at the very bottom, but otherwise everything was really clean.After putting everything back together, I opened up the air bleed at the top of the filter tower and added a little air pressure to the fuel tank. After many minutes, clean fuel started flowing out of the bleed line.Next, I closed the throttle (idle position), opened up the bleed screws on the fuel injectors and waited until fuel started coming out.Topped off the batteries and spun the engine again with the throttle cracked a bit. Even though it spun rapidly, no smoke, no fuel pressure (good oil pressure), and no signs of wanting to start.[/ol]
Not mentioned above, but I also serviced the air filter oil bath and removed all the mud in there after the engine initially quit running.
Next, I plan to pull the fuel transfer pump since the fuel pressure gauge (and lack of smoke) tell me that it is not working, but this doesn't make a lot of sense to me since the engine was running so nicely before it lost power.
What am I missing? Any additional ideas?
Thanks,
Steve