Cat 12 8T grader starter for pony griniding

It’s an old fashioned bendix design with a spring torsional shock absorber built in. If the spring was broken I don’t think you would even get a grinding sound.

I expect taking the starter out of the mount and or just unbolting the belt pulley/driven gear assembly will expose the problem in the gear teeth not meshing up.

Should be some dead starters around with those parts if yours don’t respond to a clean up.

The starter can be hard to get out of its mount even after removing the lock bolt. Easy does it, lots of penetrating oil soaking, heating the mounting ring to expand it, tapping on the starter nose etc. It’s possible to break the mount.

Thanks fellas!! I did see the jam nut that holds the starter in, and this particular one is actually a tiny bit loose, as I could see the starter motor wiggle a bit when my friend hit the button. I'll yank it out and clean up the works and poke it back in. It's possible it's just slipped out some I suppose... Is it supposed to go all the way in, then tighten the set screw? I'll let y'all know what I see...

Yes all the way in, there is a small hole in the starter housing where the set screw/bolt fits into.

If the helix twist on the shaft is dry or sticky the bendix drive will not go in and engage the driven gear before the starter is spinning full speed. This is what causes the grind noise. Dress up the drive gear and lube the helix. The torque of the initial turn of the starter is supposed to put the drive into the driven gear instantly.

Thanks Oldbeek!!

We got it moved to the ranch yesterday. The starter ground again a few times, but the pony now fires right off when I mess with the choke. Seems to run best with the choke lever just a little out. All the way in seems to run worse. I am assuming all the way in is choke off, but don't have my OM yet...)

I'll pull the starter out and get it working better before we try to start it again.

I did notice this time that as the pony rolls over there's a definite "clunk" that seems to be once per crankshaft rev. I saw that the flywheel can come loose and make a clunk, but it seems like that should be twice per rev.... Hopefully its not a rod bearing... It does run well once it's running, with no audible knocking over the tiny-mufflered exhaust "roar". 😊

I drove it about 3 miles to the property where it'll get worked on for the next few months and found out that it also jumps out of gear when you go downhill. Luckily I was able to mash the throttle and stick it right back in gear, then drive the next half a mile holding the gear shift forward. With a marginal parking brake and no main brakes, I did not want to have to drop the land anchor on a freshly graded road... 😊 The main trans shift lever is REALLY loose. If you know where the gears are, you can shift, but there's no discernible H pattern left...

"To do" list is pretty long...
Put a battery in it
Fix the starter
Change both engine oils
Add brake fluid, bleed the brakes, see how fast the fluid runs out the wheel cyls
Swap around some control links/caps between the blade lift and scarifier lift -- No shims left in blade lift rods and lots of slop but lots of shims and little slop in the scarifier lift rods...
Make a new seat cushion so it stops poking me in me soft bits
Figure out what bushes can be replaced to reduce the current 1 full turn of steering slop
Put a dang muffler on it!!
Check clutch adjustment
Hook up a fuel shutoff valve of some kind for the pony. (cab mounted valve has been bypassed with a loop of rubber hose)
And finally: Go grade and see what else comes up!

We'll probably buy it two new tires a year, and get it back on 13.00-24's in a couple of years. It's currently on ancient 14.00's, and I don't see the need for bigger tires on a nice little grader.

Choke out to run problem is easily solved. Take the carb off, drill out the lead puck in the passage that runs along the bottom of the fuel bowl, then using your fingers, run a twist drill in there to clean the gunk out. If you decide to take the bowl off the throttle body (no need to), loosen the bolts and carefully pry the bowl back along the bolts. Once it's loose, then take the bolts out and slide the bowl off in the same direction avoiding damaging the tube jet.
You'll need a gasket for the carb base and that's about it. Don't know about the grader but control is in choke off on the D2, and control out for closed throttle.

[quote="Neil"]Choke out to run problem is easily solved. Take the carb off, drill out the lead puck in the passage that runs along the bottom of the fuel bowl, then using your fingers, run a twist drill in there to clean the gunk out. If you decide to take the bowl off the throttle body (no need to), loosen the bolts and carefully pry the bowl back along the bolts. Once it's loose, then take the bolts out and slide the bowl off in the same direction avoiding damaging the tube jet.
You'll need a gasket for the carb base and that's about it. Don't know about the grader but control is is choke off on the D2, and control out for closed throttle.[/quote]


After you clean the idle passage in the bottom of the carb a .177 air rifle pellet works perfect to tap in to seal it again. Some get fancy and tap it to a small screw for future cleaning.

Sometimes a grinding starter is a result of a low battery.