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After battery shorted to frame is Voltage regulator toast?

After battery shorted to frame is Voltage regulator toast?

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denwa
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I have a 933G. We've been down a long road now with plenty of repair ordeals. This one seems a little bit easier but some help would be great.

Its a 24V systems and while driving a bumpy road the 24V terminal bounced out and hit the frame.
The Voltage regulator shot out plenty of sparks and the battery caught fire and exploded in my face.
It felt like someone punched me in the ear! It ripped the top of the battery off and the acid did a great job on my hands and neck.

Well after we got it back to the farm, put new battery in it (the low side seems fine), hit the reset switch on the dash she started right up.

I measured 43V coming from the generator back to the Regulator block but I have Zero Volts coming out of it. (This is the wire on the schematic that runs to the Ammeter)

I guess I thought I'd still see some voltage on this line since its connected via the Ammeter and 24V battery line?

I assume this means the regulator is toasted and the generator is still good?

Does anyone know what the part number would be? The manuals have do not show this part #.

My other thought was to build (or rebuild) my own regulator. It's supposed to a 15A generator, so if I build a step down regulator from 100V down to 28V capable of handling 30A I think it could work. I could also build it with short circuit protection and put it back into the original box.

Or would I be better served looking for a 24V alternator?

Thanks in advance to all my friends here who have helped keep Betsy running!

Dennis
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Wed, Nov 23, 2011 6:25 PM
drujinin
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Battery explosions is always one of my biggest fears!
Thank God that you seemed to come out of it with no lasting injuries!
Jeff
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Wed, Nov 23, 2011 7:41 PM
Old Magnet
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Reply to drujinin:
Battery explosions is always one of my biggest fears!
Thank God that you seemed to come out of it with no lasting injuries!
Jeff
The regulator is a part #2M6497 (24v, 15a) or Delco #X-41005.
It's shown attached to the wiring harness.

Seeing as how you are already belt drive I'd recommend the alternator route with built in regulator.
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Wed, Nov 23, 2011 9:57 PM
AJ.
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Reply to Old Magnet:
The regulator is a part #2M6497 (24v, 15a) or Delco #X-41005.
It's shown attached to the wiring harness.

Seeing as how you are already belt drive I'd recommend the alternator route with built in regulator.
You should have 24V at the BAT terminal on the regulator when the batteries are connected,(if not find out why) the isolator switch on and the circuit breaker closed,if you have no charge showing try polarizing the generator,with the main switch on,engine stopped,momentarily connect the BAT terminal with the ARM terminal on the regulator(like striking a match),start the engine and check it,if you have no charge consider OM's advise to go alternator it is good advise.
AJ
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Wed, Nov 23, 2011 10:48 PM
Julian
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Reply to AJ.:
You should have 24V at the BAT terminal on the regulator when the batteries are connected,(if not find out why) the isolator switch on and the circuit breaker closed,if you have no charge showing try polarizing the generator,with the main switch on,engine stopped,momentarily connect the BAT terminal with the ARM terminal on the regulator(like striking a match),start the engine and check it,if you have no charge consider OM's advise to go alternator it is good advise.
AJ
As you say that the voltage regulator 'shot out plenty of sparks' then I'd guess you've oxidised a contact in there or maybe fried a solenoid winding.

Here in the UK the old fashioned 2 or 3 solenoid mechanical voltage regulators are cheap enough (suspect Chinese copies) though 24volt ones are probably thinner on the ground.

An alternator with the correct sized pulley will give a battery charge at idle, something most dynamos don't do, but you may need to uprate the charging wiring sizes if going for a hefty truck one, and any ammeter speced for the old dynamo charging system in the circuit will probably end up with a bent needle and produce smoke! Finally for the alternator installation you (generally) need to incorporate a correct wattage warning lamp to get the thing to charge as it works in conjunction with the field coils, this needs a switch adding if one isn't already fitted. Also you'll have to think about pulley cross-sections as modern V belt pulleys won't mate to the thicker older belts, as a rule.

I've done this job on a few tractors and it takes a few hours work and some head scratching! My temptation is to fix the system you have if a reg. is all you need👍

Julian.
D47J5052
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Thu, Nov 24, 2011 12:16 AM
Soapy
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Reply to Julian:
As you say that the voltage regulator 'shot out plenty of sparks' then I'd guess you've oxidised a contact in there or maybe fried a solenoid winding.

Here in the UK the old fashioned 2 or 3 solenoid mechanical voltage regulators are cheap enough (suspect Chinese copies) though 24volt ones are probably thinner on the ground.

An alternator with the correct sized pulley will give a battery charge at idle, something most dynamos don't do, but you may need to uprate the charging wiring sizes if going for a hefty truck one, and any ammeter speced for the old dynamo charging system in the circuit will probably end up with a bent needle and produce smoke! Finally for the alternator installation you (generally) need to incorporate a correct wattage warning lamp to get the thing to charge as it works in conjunction with the field coils, this needs a switch adding if one isn't already fitted. Also you'll have to think about pulley cross-sections as modern V belt pulleys won't mate to the thicker older belts, as a rule.

I've done this job on a few tractors and it takes a few hours work and some head scratching! My temptation is to fix the system you have if a reg. is all you need👍

Julian.
[quote="Julian"]As you say that the voltage regulator 'shot out plenty of sparks' then I'd guess you've oxidised a contact in there or maybe fried a solenoid winding.

Here in the UK the old fashioned 2 or 3 solenoid mechanical voltage regulators are cheap enough (suspect Chinese copies) though 24volt ones are probably thinner on the ground.

An alternator with the correct sized pulley will give a battery charge at idle, something most dynamos don't do, but you may need to uprate the charging wiring sizes if going for a hefty truck one, and any ammeter speced for the old dynamo charging system in the circuit will probably end up with a bent needle and produce smoke! Finally for the alternator installation you (generally) need to incorporate a correct wattage warning lamp to get the thing to charge as it works in conjunction with the field coils, this needs a switch adding if one isn't already fitted. Also you'll have to think about pulley cross-sections as modern V belt pulleys won't mate to the thicker older belts, as a rule.

I've done this job on a few tractors and it takes a few hours work and some head scratching! My temptation is to fix the system you have if a reg. is all you need👍

Julian.[/quote]

With the high voltage you read on your meter, that indicates an open circuit from the regulator to the battery connection.
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Thu, Nov 24, 2011 5:58 AM
denwa
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Reply to Soapy:
[quote="Julian"]As you say that the voltage regulator 'shot out plenty of sparks' then I'd guess you've oxidised a contact in there or maybe fried a solenoid winding.

Here in the UK the old fashioned 2 or 3 solenoid mechanical voltage regulators are cheap enough (suspect Chinese copies) though 24volt ones are probably thinner on the ground.

An alternator with the correct sized pulley will give a battery charge at idle, something most dynamos don't do, but you may need to uprate the charging wiring sizes if going for a hefty truck one, and any ammeter speced for the old dynamo charging system in the circuit will probably end up with a bent needle and produce smoke! Finally for the alternator installation you (generally) need to incorporate a correct wattage warning lamp to get the thing to charge as it works in conjunction with the field coils, this needs a switch adding if one isn't already fitted. Also you'll have to think about pulley cross-sections as modern V belt pulleys won't mate to the thicker older belts, as a rule.

I've done this job on a few tractors and it takes a few hours work and some head scratching! My temptation is to fix the system you have if a reg. is all you need👍

Julian.[/quote]

With the high voltage you read on your meter, that indicates an open circuit from the regulator to the battery connection.
I just thought it was odd that I didn't measure at least the 25V I was seeing on the battery terminals, on the regulator.


Is it possible my Ammeter is opened? If so Doesn't that imply I cannot charge even if I replace the regulator.

When looking at the schematic I cannot see any other path for the regulator to charge the battery.

What is the purpose of the big condenser looking element next to the start/heat switch?
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Thu, Nov 24, 2011 6:20 AM
Soapy
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Reply to denwa:
I just thought it was odd that I didn't measure at least the 25V I was seeing on the battery terminals, on the regulator.


Is it possible my Ammeter is opened? If so Doesn't that imply I cannot charge even if I replace the regulator.

When looking at the schematic I cannot see any other path for the regulator to charge the battery.

What is the purpose of the big condenser looking element next to the start/heat switch?
[quote="denwa"]I just thought it was odd that I didn't measure at least the 25V I was seeing on the battery terminals, on the regulator.


Is it possible my Ammeter is opened? If so Doesn't that imply I cannot charge even if I replace the regulator.

When looking at the schematic I cannot see any other path for the regulator to charge the battery.

What is the purpose of the big condenser looking element next to the start/heat switch?[/quote]

When you ground out a battery,, the charging circuit could have been breached anywhere along the path. The ammeter could be the problem, or on some regulators, I have seen resistors and connectors on the under side of the unit. The big condensor on the switch could be that, if it has only one wire, and is grounded by the case. If it has two wires, it is most likely a resistor. The schematic should show a zig zag line if it is a resistor.
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Thu, Nov 24, 2011 6:43 AM
Old Magnet
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Reply to Soapy:
[quote="denwa"]I just thought it was odd that I didn't measure at least the 25V I was seeing on the battery terminals, on the regulator.


Is it possible my Ammeter is opened? If so Doesn't that imply I cannot charge even if I replace the regulator.

When looking at the schematic I cannot see any other path for the regulator to charge the battery.

What is the purpose of the big condenser looking element next to the start/heat switch?[/quote]

When you ground out a battery,, the charging circuit could have been breached anywhere along the path. The ammeter could be the problem, or on some regulators, I have seen resistors and connectors on the under side of the unit. The big condensor on the switch could be that, if it has only one wire, and is grounded by the case. If it has two wires, it is most likely a resistor. The schematic should show a zig zag line if it is a resistor.
There is no condenser....I think your looking at the glow plug solenoid.
Yes you need a circuit through the ammeter to get to the batteries.
There is also a circuit breaker involved in the ammeter circuit.
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Thu, Nov 24, 2011 7:03 AM
denwa
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Reply to Old Magnet:
There is no condenser....I think your looking at the glow plug solenoid.
Yes you need a circuit through the ammeter to get to the batteries.
There is also a circuit breaker involved in the ammeter circuit.
[quote="Old Magnet"]There is no condenser....I think your looking at the glow plug solenoid.
Yes you need a circuit through the ammeter to get to the batteries.
There is also a circuit breaker involved in the ammeter circuit.[/quote]

Now that I've looked closer at the diagram, it seems the Ammeter would have to be working for the Heat/Start switch to work.

So if I can start, the Ammeter and the circuit breaker must be good. Why do I still have no voltage on the regulator?
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Thu, Nov 24, 2011 8:46 PM
Old Magnet
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Reply to denwa:
[quote="Old Magnet"]There is no condenser....I think your looking at the glow plug solenoid.
Yes you need a circuit through the ammeter to get to the batteries.
There is also a circuit breaker involved in the ammeter circuit.[/quote]

Now that I've looked closer at the diagram, it seems the Ammeter would have to be working for the Heat/Start switch to work.

So if I can start, the Ammeter and the circuit breaker must be good. Why do I still have no voltage on the regulator?
Not so, on this model the Heat/Start switch and glow plug solenoid circuit comes off before the ammeter. You've got and open circuit somewhere.....ammeter, circuit breaker or wiring.
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Thu, Nov 24, 2011 10:23 PM
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