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Adapter for compression test on a D342

Adapter for compression test on a D342

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OldRedTim
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Making my own adapter to do a compression test on a D8.

Plan is to take a injector body and drill it out. Then tap the end for 1/8 not so I can thread in a quick connect fitting to go with the gauge I borrowed.
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Wed, Jul 20, 2016 7:05 AM
ccjersey
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If you have a spare, it should work if you torch out a tip to put on it. My experience is they are much too hard to drill.

I used an old injector line nut and ferrule to adapt an air line to do a blow down test. Blew a hole in an old tip to put on it.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare timešŸ˜„
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Wed, Jul 20, 2016 8:53 AM
OldRedTim
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Reply to ccjersey:
If you have a spare, it should work if you torch out a tip to put on it. My experience is they are much too hard to drill.

I used an old injector line nut and ferrule to adapt an air line to do a blow down test. Blew a hole in an old tip to put on it.
So this won't work without the tip on the end?
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Wed, Jul 20, 2016 9:02 AM
ccjersey
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No, nothing to seal into the precombustion chamber.

The injector hold down nut is torqued to 100 pound-foot and compresses the joints between the tip and the precombustion chamber and the body and the tip. The o-rings etc are only to keep dust etc out of the crevices.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare timešŸ˜„
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Wed, Jul 20, 2016 9:46 AM
8C 361
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Reply to ccjersey:
No, nothing to seal into the precombustion chamber.

The injector hold down nut is torqued to 100 pound-foot and compresses the joints between the tip and the precombustion chamber and the body and the tip. The o-rings etc are only to keep dust etc out of the crevices.
I have successfully done a leakdown test by simply slipping the rubber adapter from an automotive compression gauge over a 1/4" pipe nipple. It can easily be held against 100 psi without leaking even without being threaded in.
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Wed, Jul 20, 2016 8:17 PM
ccjersey
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If he is going to do a compression test, he will be dealing with more pressure than that.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare timešŸ˜„
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Wed, Jul 20, 2016 8:29 PM
Andrew
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Reply to ccjersey:
If he is going to do a compression test, he will be dealing with more pressure than that.
Just take a 3/4 inch brass nipple and run a 1 inch unf thread down one end of it. That will then screw into the precombustion chamber.
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Thu, Jul 21, 2016 9:42 PM
OldRedTim
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Reply to Andrew:
Just take a 3/4 inch brass nipple and run a 1 inch unf thread down one end of it. That will then screw into the precombustion chamber.
Could I just unscrew the injector and stick a bore scope in the injector hole to inspect the cylinder or no?
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Fri, Jul 22, 2016 2:02 AM
Old Magnet
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Reply to OldRedTim:
Could I just unscrew the injector and stick a bore scope in the injector hole to inspect the cylinder or no?
You are limited by the orifice size hole in the pre-combustion chamber (approx. 0.250 to 0.300 in. diameter)
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Fri, Jul 22, 2016 3:35 AM
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