I have a very mistreated D2 Dozer, 5J1404 SP 50". The farmer I bought it from had given up on it. It was days from being scrapped. The pony wouldn't run, he couldn't get the diesel started by towing it, and he had twisted off the right brake adjustment bolt so it was difficult to even get it to where it could be winched onto my trailer. Instead of using a wrench on the injector nuts (or the pony flywheel nut) someone had just used a blunt cold chisel to turn the nuts. Adjustments that had been stripped or broken had been welded, etc. It has been a real orphan. So sad !
After rebuilding the mag and rebuilding the carb, the pony now starts with one pull. The broken brake band adjusting bolt is still to be dealt with, but I have been able to start the diesel a total of three times. By holding in the pinion (I know, I know), and using plenty of ether, I have been able to let it hit on one, then two then three cylinders until it would keep running, BUT only with the throttle wide open. As soon as the throttle is reduced to even half way on the quadrant, it dies. I have checked to make sure the rack is free and the pumps are correctly meshed with the rack.
When cranking, I see white smoke coming out of the exhaust, but not very much. I have installed new fuel, new filters, had the injectors checked out by a diesel shop, and the fuel pressure is in the green when I have had it running. I have bled the system as set out in the Owner's Manual several times.
But one thing I noticed. When I open the bleeders on each pump, I get a surge of fuel for half a second, then just a slight trickle. IS THAT NORMAL?
If the engine will not fire, is it possible to load up the cylinders to where it is too flooded to start? When I give it a shot of ether, I get immediate black smoke and it fires, but as soon as that charge has burned, it quits firing. There was very little or no oil in the pump. Does it sound like my pumps are shot? Can they be carefully cleaned, or only by a shop? Are rebuilds available? Thanks for whatever help you can provide