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39 D2 5j governor question

39 D2 5j governor question

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clankclank
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Been trying to set the governor on the diesel engine by the book, it says 1/8 over lap on the gov rod to rack,but it seems its still seems it coming in late to pick up slack when engine pulls,I have like new plungers on, the dozer getting great fuel pressure ,new fuel filters it runs great been through injectors,took plate off front on the gov housing it moves very freeley no binding? any advice would b great thanks, clankclank
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Mon, Dec 31, 2012 2:43 AM
ccjersey
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have you tried any more overlap or less than 1/8? I expect it is in the slack between components or maybe just that the spring is stretched from age. There is no adjustment that I can see on the spring tension or length, only a stop on the lever from the throttle lever to stop it at a maximum pull against the spring.

How is the high idle rpm behaving? I would set that first if you already haven't.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Mon, Dec 31, 2012 4:00 AM
edb
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Reply to ccjersey:
have you tried any more overlap or less than 1/8? I expect it is in the slack between components or maybe just that the spring is stretched from age. There is no adjustment that I can see on the spring tension or length, only a stop on the lever from the throttle lever to stop it at a maximum pull against the spring.

How is the high idle rpm behaving? I would set that first if you already haven't.
Hi clankclank,
most governors I worked on that exhibited your problem was due to flat spots worn onto the gov weight toes and grooves worn into the thrust bearing/collar faces where the weight toes act.
These flat spots cause the weights to stick or be trapped in the grooves therefore delaying the reaction time for the governor to respond--actually causes a large RPM change to get enough force to move the weights past the grooves and flat spots.
Maybe check the gov at the front of the engine for these wear signs.
Hope this helps.
Cheers,
Eddie B.
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Mon, Dec 31, 2012 8:09 AM
Jack
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Reply to edb:
Hi clankclank,
most governors I worked on that exhibited your problem was due to flat spots worn onto the gov weight toes and grooves worn into the thrust bearing/collar faces where the weight toes act.
These flat spots cause the weights to stick or be trapped in the grooves therefore delaying the reaction time for the governor to respond--actually causes a large RPM change to get enough force to move the weights past the grooves and flat spots.
Maybe check the gov at the front of the engine for these wear signs.
Hope this helps.
Cheers,
Eddie B.
I had a problem something like that on D2 5J3691. Turned out that water was getting past the gasket on the throttle control housing, the one on the back of the pump. Everything seemed free when the engine was shut down, but when I put her under load things bound up. All it ever needed was a good washing with penetrating oil, 5-56 Powerlube worked in this case. I quit pressure washing that part and never had trouble again.

This may not be your problem, but for goodness sake check the easy stuff first!

Jack
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Mon, Dec 31, 2012 9:59 AM
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