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212 Grader brake problems

212 Grader brake problems

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D4C Charlie
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Need some opinions on my brake problem. I had my brake shoes relined and sense then I have terrible brakes. I think my drums are pretty worn and the new shoes are hitting only at the tops and I was unable to adjust them like my manual says as they would hit on the tops of the arc way before I could get the right clearance. I have heard that it is not legal to re radius shoes in Cal.. I see on line that shoes can be modified by cutting the rib in the shoes and then clamped in the drums for a perfect fit then welded back up. I need some help as the grader is unusable and I miss it, don't have the leg strength like I used to to stop it. Any help would be appreciated. Charlie
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Sat, Dec 19, 2015 2:44 AM
ccjersey
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Are the linings simply too long? I wonder if you couldn't just shorten them so the top corners don't hit so quickly.

I relined one shoe on one side of mine using some generic material that I had to clamp in place, drill, countersink and rivet to the shoes. I didn't have any problem getting it to stop afterward, but maybe I was just lucky.

I would be hesitant to modify/potentially ruin the shoes instead of getting the linings right.

How about a program of driving with the brake applied until the drums are hot followed by readjusting when things have cooled down. Seems like it would soon take care of the problem. Popping those hubs off is not a small job, so I would be trying something that didn't involve disassembly first!
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Sat, Dec 19, 2015 4:56 AM
D4C Charlie
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Reply to ccjersey:
Are the linings simply too long? I wonder if you couldn't just shorten them so the top corners don't hit so quickly.

I relined one shoe on one side of mine using some generic material that I had to clamp in place, drill, countersink and rivet to the shoes. I didn't have any problem getting it to stop afterward, but maybe I was just lucky.

I would be hesitant to modify/potentially ruin the shoes instead of getting the linings right.

How about a program of driving with the brake applied until the drums are hot followed by readjusting when things have cooled down. Seems like it would soon take care of the problem. Popping those hubs off is not a small job, so I would be trying something that didn't involve disassembly first!
Yes I have the shoes touching and I left the adjusting windows open so any dust can get in there to help in cutting them down. I have the tooling to pop the wheel off and push it back on but it's still kinda tuff. Thanks for the reply. Chalie
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Sat, Dec 19, 2015 5:20 AM
edb
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Reply to D4C Charlie:
Yes I have the shoes touching and I left the adjusting windows open so any dust can get in there to help in cutting them down. I have the tooling to pop the wheel off and push it back on but it's still kinda tuff. Thanks for the reply. Chalie
Hi Team,
adjusting Grader brakes is an old black magic art.

A Serial Number would help us give correct adjustment procedure for your machine as there are differences.

Does your machine have the eccentric anchor bolts--later ones did not and this may be your problem and would require special fitting procedures.

If eccentric bolts are fitted, it is most important to adjust both the anchor bolts and the screw adjusters at the top, they are adjusted together initially, to get the shoe surface to touch the drum surface along the shoes entire length--that is they need to be centred--can only be achieved if the shoe radius is somewhat matching the drums.
It sounds like you have correct running clearance at the top and maybe be have a large gap at the bottom or vice versa.

The anchor bolts are eccentric and are usually seized, use never seize when re-assembling. The anchor bolts usually do need to be adjusted again until the shoes have worn in.

The correct procedure is given in the Grey Operation and Maintenance Instruction book.

Sometimes at The Dealer we had a Brake specialist company fit and bond, as well as rivet, spacers under the standard linings to get them to suit the curvature of maximum diameter drums. I would suspect that modifying and welding on brake components would be taboo.

The Cat recommended Maximum Diameters for most early machine brake drums, by Part Number, are shown in the chart below.

As an aside--
we also found in trying to achieve maximum customer (a Government Dept.) specified brake pedal pressure versus braking efficiency that we had to fit Trade sourced Softer linings to achieve the figure. These machines were much heavier than standard with lots of accessories added--spare tyre, cutting edges, scarifier tines, rippers, a few had dozer blades, lights etc.
I did lots of Grader testing and brake lining swapping as an Apprentice at The Dealer.

Working with C of A Engineers we did achieve the results needed by fitting four wheel brakes and No 14 Brake Boosters to these machines--Cat of Australia then started fitting the boosters as standard to all their Australian built No 12's.

If your linings are non asbestos type I would have thought it OK to radius grind these linings--but I note what you say.

Hope this helps.
Cheers,
Eddie B.
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Sat, Dec 19, 2015 7:15 AM
D4C Charlie
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Reply to edb:
Hi Team,
adjusting Grader brakes is an old black magic art.

A Serial Number would help us give correct adjustment procedure for your machine as there are differences.

Does your machine have the eccentric anchor bolts--later ones did not and this may be your problem and would require special fitting procedures.

If eccentric bolts are fitted, it is most important to adjust both the anchor bolts and the screw adjusters at the top, they are adjusted together initially, to get the shoe surface to touch the drum surface along the shoes entire length--that is they need to be centred--can only be achieved if the shoe radius is somewhat matching the drums.
It sounds like you have correct running clearance at the top and maybe be have a large gap at the bottom or vice versa.

The anchor bolts are eccentric and are usually seized, use never seize when re-assembling. The anchor bolts usually do need to be adjusted again until the shoes have worn in.

The correct procedure is given in the Grey Operation and Maintenance Instruction book.

Sometimes at The Dealer we had a Brake specialist company fit and bond, as well as rivet, spacers under the standard linings to get them to suit the curvature of maximum diameter drums. I would suspect that modifying and welding on brake components would be taboo.

The Cat recommended Maximum Diameters for most early machine brake drums, by Part Number, are shown in the chart below.

As an aside--
we also found in trying to achieve maximum customer (a Government Dept.) specified brake pedal pressure versus braking efficiency that we had to fit Trade sourced Softer linings to achieve the figure. These machines were much heavier than standard with lots of accessories added--spare tyre, cutting edges, scarifier tines, rippers, a few had dozer blades, lights etc.
I did lots of Grader testing and brake lining swapping as an Apprentice at The Dealer.

Working with C of A Engineers we did achieve the results needed by fitting four wheel brakes and No 14 Brake Boosters to these machines--Cat of Australia then started fitting the boosters as standard to all their Australian built No 12's.

If your linings are non asbestos type I would have thought it OK to radius grind these linings--but I note what you say.

Hope this helps.
Cheers,
Eddie B.
Attachment
Grader is 9T 775. I have the operation and maintenance book that shows the adjusting process which I followed. All adjusters are free and movable. Thanks for your input. Charlie
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Sat, Dec 19, 2015 7:25 AM
edb
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Reply to D4C Charlie:
Grader is 9T 775. I have the operation and maintenance book that shows the adjusting process which I followed. All adjusters are free and movable. Thanks for your input. Charlie
Hi Charlie,
my mistake as it is the early units that have the eccentric anchor bolts--sorry.

By the "tops" I take it to mean they are touching at the top of the lining only. Or, do you mean at each end of the lining--top and bottom.
If at the top only the anchor bolts are not adjusted correctly if at the ends it is a lining to drum radius problem.

The adjusting of the anchor bolts and the screw adjusters at the top has be done in several small stages until you finally achieve the specified clearances given in the procedure.
Sometimes the machine needs to be driven and the brakes applied hard in both Fwd and Rev to reseat everything and then the procedure repeated several times to achieve the desired best possible result.

Sometimes the brakes need to be gently applied with the anchor bolts slightly loose so you can turn them to get best seating to centralise the shoe correctly within the drum.

It can be a frustrating fiddle to get the best shoe to drum centering. You may need to run the unit and apply the brakes so as to check the contact pattern on the lining after getting the adjustment set as best you can. Then the high spots need to be eased with a file for best fit.

Been many years since I did these so there may yet be other tricks I have forgotten. Sometimes working on the iron the hard learned tricks re-appear from a corner of the think box as you go.
Cheers,
Eddie B.
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Sat, Dec 19, 2015 8:52 AM
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