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212 Grader Blade lift shaft removal

212 Grader Blade lift shaft removal

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dead axle
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Recently purchased a 212 grader 9T serial. The left hand blade lift shaft is bent right at the taper on the front of the shaft. Can anyone tell me what is involved in changing that shaft. Does the gear box need to be disassembled?
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Sat, Apr 20, 2019 9:18 AM
edb
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Hi dead axle,
in a word, yes.
Scan from a 1943 Motor Grader SRB should be the same or similar.
Hope this helps.
Cheers,
Eddie B.
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Sat, Apr 20, 2019 9:33 AM
ccjersey
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Depending on how badly it's bent, I believe I would attempt to straighten it in place.

Failing that, I believe you will simply unbolt the gearbox cover with the shaft sticking out of the middle of it and move it forward.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare time😄
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Sat, Apr 20, 2019 9:36 AM
dead axle
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Reply to edb:
Hi dead axle,
in a word, yes.
Scan from a 1943 Motor Grader SRB should be the same or similar.
Hope this helps.
Cheers,
Eddie B.
Attachment
[quote="edb"]Hi dead axle,
in a word, yes.
Scan from a 1943 Motor Grader SRB should be the same or similar.
Hope this helps.
Cheers,
Eddie B.[/quote]

Thank you very much for taking the time to post those illustrations, that is very helpful! Can I ask you what publication those came out of. Thanks again for your help!
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Sat, Apr 20, 2019 6:54 PM
edb
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Reply to dead axle:
[quote="edb"]Hi dead axle,
in a word, yes.
Scan from a 1943 Motor Grader SRB should be the same or similar.
Hope this helps.
Cheers,
Eddie B.[/quote]

Thank you very much for taking the time to post those illustrations, that is very helpful! Can I ask you what publication those came out of. Thanks again for your help!
Hi Team,
publication is a small yellow Servicemen's Reference Book (SR😎 For Caterpillar Diesel No 12 Motor Grader, Form No7401-A, Dated 9-43.
This not marked with a S/No but would be for the 9K and later on for 7T Graders the same Form No 7401 but with the -C iteration (level-edition) change level.
I used this book only because the data is on one pair of facing pages.

Another later yellow SRB I have is marked for Serial No's 8T, Form No 30124-1, Dated 7-53.

In fact any Grader Book up to around the 99E has similar controls if not the same--as said above, the likely only difference is the 4 cylinder engine instead of the six and shorter blade, main frame and likely a few other items.

We used the No 12 books at the Dealer as a guide for the smaller graders as I do not recall any books being about for the smaller ones.

Scan below shows what Servicemen's Instruction Books were available in 1950--the latest such publication I have and saved from the trash can when i was an Apprentice at the Dealer.

Thinking back on those bent shafts, if they were bent bad enough the outer support bearing had to be oxy cut off to get the shaft out of the frame support, needed a big press and some heat, along with some heat and shrinking methods to try and true them up--likely may be too sharp of a bend in a short distance to do much with.

Cheers,
Eddie B.
Attachment
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Sun, Apr 21, 2019 7:05 AM
Deas Plant.
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Reply to edb:
Hi Team,
publication is a small yellow Servicemen's Reference Book (SR😎 For Caterpillar Diesel No 12 Motor Grader, Form No7401-A, Dated 9-43.
This not marked with a S/No but would be for the 9K and later on for 7T Graders the same Form No 7401 but with the -C iteration (level-edition) change level.
I used this book only because the data is on one pair of facing pages.

Another later yellow SRB I have is marked for Serial No's 8T, Form No 30124-1, Dated 7-53.

In fact any Grader Book up to around the 99E has similar controls if not the same--as said above, the likely only difference is the 4 cylinder engine instead of the six and shorter blade, main frame and likely a few other items.

We used the No 12 books at the Dealer as a guide for the smaller graders as I do not recall any books being about for the smaller ones.

Scan below shows what Servicemen's Instruction Books were available in 1950--the latest such publication I have and saved from the trash can when i was an Apprentice at the Dealer.

Thinking back on those bent shafts, if they were bent bad enough the outer support bearing had to be oxy cut off to get the shaft out of the frame support, needed a big press and some heat, along with some heat and shrinking methods to try and true them up--likely may be too sharp of a bend in a short distance to do much with.

Cheers,
Eddie B.
Attachment
Hi, edb.
One other difference, and I don't know if it made it into the 70/71Ds and/or the 99Es, was the small brake drum and brake on the front end of the blade lift drive shaft out of the front of the main control box. I think this appeared on the later 21Fs built DowNunda and on the DowNunda-built 17Ks, which I think were equivalent respectively to the U.S-built 70/71Ds and 99Es

As I understand it, if present, this brake mechanism and the 'drum' - really a solid circle of steel - have to be removed as part of the disassembly process. DON'T lose the key that locates the drum on the shaft.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Sun, Apr 21, 2019 9:12 AM
dead axle
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Reply to edb:
Hi Team,
publication is a small yellow Servicemen's Reference Book (SR😎 For Caterpillar Diesel No 12 Motor Grader, Form No7401-A, Dated 9-43.
This not marked with a S/No but would be for the 9K and later on for 7T Graders the same Form No 7401 but with the -C iteration (level-edition) change level.
I used this book only because the data is on one pair of facing pages.

Another later yellow SRB I have is marked for Serial No's 8T, Form No 30124-1, Dated 7-53.

In fact any Grader Book up to around the 99E has similar controls if not the same--as said above, the likely only difference is the 4 cylinder engine instead of the six and shorter blade, main frame and likely a few other items.

We used the No 12 books at the Dealer as a guide for the smaller graders as I do not recall any books being about for the smaller ones.

Scan below shows what Servicemen's Instruction Books were available in 1950--the latest such publication I have and saved from the trash can when i was an Apprentice at the Dealer.

Thinking back on those bent shafts, if they were bent bad enough the outer support bearing had to be oxy cut off to get the shaft out of the frame support, needed a big press and some heat, along with some heat and shrinking methods to try and true them up--likely may be too sharp of a bend in a short distance to do much with.

Cheers,
Eddie B.
Attachment
[QUOTE=edb;222735]Hi Team,
publication is a small yellow Servicemen's Reference Book (SR😎 For Caterpillar Diesel No 12 Motor Grader, Form No7401-A, Dated 9-43.
This not marked with a S/No but would be for the 9K and later on for 7T Graders the same Form No 7401 but with the -C iteration (level-edition) change level.
I used this book only because the data is on one pair of facing pages.

Another later yellow SRB I have is marked for Serial No's 8T, Form No 30124-1, Dated 7-53.

In fact any Grader Book up to around the 99E has similar controls if not the same--as said above, the likely only difference is the 4 cylinder engine instead of the six and shorter blade, main frame and likely a few other items.

We used the No 12 books at the Dealer as a guide for the smaller graders as I do not recall any books being about for the smaller ones.

Scan below shows what Servicemen's Instruction Books were available in 1950--the latest such publication I have and saved from the trash can when i was an Apprentice at the Dealer.

Thinking back on those bent shafts, if they were bent bad enough the outer support bearing had to be oxy cut off to get the shaft out of the frame support, needed a big press and some heat, along with some heat and shrinking methods to try and true them up--likely may be too sharp of a bend in a short distance to do much with.

Cheers,
Eddie B.[/QUOTE
Well again Eddie I can't thank you enough for taking the time to give me this information. I was wondering if a Servicemans Reference book was even available for a model 212 as I had never seen one listed for sale. You answered my question about that! The lift shaft on mine is bent severely. It was a city owned machine and looks like someone backed into a bridge girder or something and bent it forward right at the taper. I've been conversing with someone on here about a parts machine and I'm considering a pretty lengthy drive to go and aquire some parts and just wanted to get an idea what is involved. I would also be interested in seeing what it takes to get the control unit out of one. Thanks again...
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Sun, Apr 21, 2019 11:39 AM
edb
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Reply to dead axle:
[QUOTE=edb;222735]Hi Team,
publication is a small yellow Servicemen's Reference Book (SR😎 For Caterpillar Diesel No 12 Motor Grader, Form No7401-A, Dated 9-43.
This not marked with a S/No but would be for the 9K and later on for 7T Graders the same Form No 7401 but with the -C iteration (level-edition) change level.
I used this book only because the data is on one pair of facing pages.

Another later yellow SRB I have is marked for Serial No's 8T, Form No 30124-1, Dated 7-53.

In fact any Grader Book up to around the 99E has similar controls if not the same--as said above, the likely only difference is the 4 cylinder engine instead of the six and shorter blade, main frame and likely a few other items.

We used the No 12 books at the Dealer as a guide for the smaller graders as I do not recall any books being about for the smaller ones.

Scan below shows what Servicemen's Instruction Books were available in 1950--the latest such publication I have and saved from the trash can when i was an Apprentice at the Dealer.

Thinking back on those bent shafts, if they were bent bad enough the outer support bearing had to be oxy cut off to get the shaft out of the frame support, needed a big press and some heat, along with some heat and shrinking methods to try and true them up--likely may be too sharp of a bend in a short distance to do much with.

Cheers,
Eddie B.[/QUOTE
Well again Eddie I can't thank you enough for taking the time to give me this information. I was wondering if a Servicemans Reference book was even available for a model 212 as I had never seen one listed for sale. You answered my question about that! The lift shaft on mine is bent severely. It was a city owned machine and looks like someone backed into a bridge girder or something and bent it forward right at the taper. I've been conversing with someone on here about a parts machine and I'm considering a pretty lengthy drive to go and aquire some parts and just wanted to get an idea what is involved. I would also be interested in seeing what it takes to get the control unit out of one. Thanks again...
Hi Team,
the lift arm should be a straight bore fitment with a key to the shaft.
Later versions of the shaft had 3 key ways cut so it could be rotated 1/3 of a turn to get to new shaft support wear area positions--before this all you could do to minimize lost motion in the lift system was to rotate the worm wheel gear a bolt hole or two on the flange on the box end of the lift shaft.

Deas, yes, later units in the Aussie 21F range and 17K as you say, here had the update, I think from the No14 Grader, worm shaft brakes fitted--we/I did a few new machines before delivery way back when, so what you say is correct that the brake system was added to minimize blade lift creep during operation as the screw tensioner on the end of the worm shaft was often lacking enough grunt to stop lift arm creep as the weight and Horsepower of the machines grew.

Do not miss fixing all the worn out drives, A frames and circles, blades, brakes and front ends & etc. on these.

Cheers,
Eddie B.
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Sun, Apr 21, 2019 12:19 PM
Deas Plant.
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Location: Currently - DowNunda.
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Reply to dead axle:
[QUOTE=edb;222735]Hi Team,
publication is a small yellow Servicemen's Reference Book (SR😎 For Caterpillar Diesel No 12 Motor Grader, Form No7401-A, Dated 9-43.
This not marked with a S/No but would be for the 9K and later on for 7T Graders the same Form No 7401 but with the -C iteration (level-edition) change level.
I used this book only because the data is on one pair of facing pages.

Another later yellow SRB I have is marked for Serial No's 8T, Form No 30124-1, Dated 7-53.

In fact any Grader Book up to around the 99E has similar controls if not the same--as said above, the likely only difference is the 4 cylinder engine instead of the six and shorter blade, main frame and likely a few other items.

We used the No 12 books at the Dealer as a guide for the smaller graders as I do not recall any books being about for the smaller ones.

Scan below shows what Servicemen's Instruction Books were available in 1950--the latest such publication I have and saved from the trash can when i was an Apprentice at the Dealer.

Thinking back on those bent shafts, if they were bent bad enough the outer support bearing had to be oxy cut off to get the shaft out of the frame support, needed a big press and some heat, along with some heat and shrinking methods to try and true them up--likely may be too sharp of a bend in a short distance to do much with.

Cheers,
Eddie B.[/QUOTE
Well again Eddie I can't thank you enough for taking the time to give me this information. I was wondering if a Servicemans Reference book was even available for a model 212 as I had never seen one listed for sale. You answered my question about that! The lift shaft on mine is bent severely. It was a city owned machine and looks like someone backed into a bridge girder or something and bent it forward right at the taper. I've been conversing with someone on here about a parts machine and I'm considering a pretty lengthy drive to go and aquire some parts and just wanted to get an idea what is involved. I would also be interested in seeing what it takes to get the control unit out of one. Thanks again...
Hi, dead axle.
Personally, I think replacement would be the wise move as opposed to trying to straighten it. If it has been as severely bent as your description leads me to believe, I think it would be a pretty safe bet that there will be SERIOUS weakening of the metal in that area due to stress and trying to straighten it would only add to that. Cutting and re-welding by someone with a HEAP of clues on that sort of work might be a better option than trying to straighten it.

"A HEAP of clues"??????? I recently 'edu-mack-ay-ted' a pretty experienced heavy equipment mechanic regarding straightening bent hydraulic ram rods, thanks to an object, PRACTICAL lesson on the topic that I received 24 years ago this year with a MUCH more severely bent ram. Hell, we didn't even have a press for this 'edu-mack-ay-shun'. We used a Cat D9H ripper and some sunshine.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Sun, Apr 21, 2019 12:29 PM
dead axle
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Reply to Deas Plant.:
Hi, dead axle.
Personally, I think replacement would be the wise move as opposed to trying to straighten it. If it has been as severely bent as your description leads me to believe, I think it would be a pretty safe bet that there will be SERIOUS weakening of the metal in that area due to stress and trying to straighten it would only add to that. Cutting and re-welding by someone with a HEAP of clues on that sort of work might be a better option than trying to straighten it.

"A HEAP of clues"??????? I recently 'edu-mack-ay-ted' a pretty experienced heavy equipment mechanic regarding straightening bent hydraulic ram rods, thanks to an object, PRACTICAL lesson on the topic that I received 24 years ago this year with a MUCH more severely bent ram. Hell, we didn't even have a press for this 'edu-mack-ay-shun'. We used a Cat D9H ripper and some sunshine.

Just my 0.02.
[quote="Deas Plant."]Hi, dead axle.
Personally, I think replacement would be the wise move as opposed to trying to straighten it. If it has been as severely bent as your description leads me to believe, I think it would be a pretty safe bet that there will be SERIOUS weakening of the metal in that area due to stress and trying to straighten it would only add to that. Cutting and re-welding by someone with a HEAP of clues on that sort of work might be a better option than trying to straighten it.

"A HEAP of clues"??????? I recently 'edu-mack-ay-ted' a pretty experienced heavy equipment mechanic regarding straightening bent hydraulic ram rods, thanks to an object, PRACTICAL lesson on the topic that I received 24 years ago this year with a MUCH more severely bent ram. Hell, we didn't even have a press for this 'edu-mack-ay-shun'. We used a Cat D9H ripper and some sunshine.

Just my 0.02.[/quote]

Ah yes, a story I can relate to! One of my fellow mechanics at a Caterpillar oriented logging outfit ,tried to straighten a chrome rod from a 950 wheel loader lift cylinder. He had it in the press when it snapped in half and turned it into a helicopter. Scary stuff!! Back to the grader...I believe I have found parts from a donor machine to replace that lift shaft as mine is beyond getting straight again. Many thanks to the Australia contingent!!
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Sun, Apr 21, 2019 8:37 PM
Deas Plant.
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Reply to dead axle:
[quote="Deas Plant."]Hi, dead axle.
Personally, I think replacement would be the wise move as opposed to trying to straighten it. If it has been as severely bent as your description leads me to believe, I think it would be a pretty safe bet that there will be SERIOUS weakening of the metal in that area due to stress and trying to straighten it would only add to that. Cutting and re-welding by someone with a HEAP of clues on that sort of work might be a better option than trying to straighten it.

"A HEAP of clues"??????? I recently 'edu-mack-ay-ted' a pretty experienced heavy equipment mechanic regarding straightening bent hydraulic ram rods, thanks to an object, PRACTICAL lesson on the topic that I received 24 years ago this year with a MUCH more severely bent ram. Hell, we didn't even have a press for this 'edu-mack-ay-shun'. We used a Cat D9H ripper and some sunshine.

Just my 0.02.[/quote]

Ah yes, a story I can relate to! One of my fellow mechanics at a Caterpillar oriented logging outfit ,tried to straighten a chrome rod from a 950 wheel loader lift cylinder. He had it in the press when it snapped in half and turned it into a helicopter. Scary stuff!! Back to the grader...I believe I have found parts from a donor machine to replace that lift shaft as mine is beyond getting straight again. Many thanks to the Australia contingent!!
Hi, dead axle.
Stories?????????????

The subject of the story from 24 years ago was a bent lift ram from a Cat 941B track loader, bent about 30 - 35 degrees due to somebody driving the bucket down with a home-made safety bar still in place. I took the rod out of the ram cylinder and took it to a local 'one-man show' run by a Danish mechanic/welder/fabricator who had built his own very successful articulated mobile crane and his own hydraulic press using an old B24 Liberator bomber landing leg.

I arrived at his premises at around 8.00 AM. He took a look at it and said, "O.K., let's unload it and leave it laying here in the sun for a couple of hours. Come back around 10 o'clock."

I arrived back there at 10.00 AM. We took the rod and placed it in his home-made hydraulic press made from the Liberator landing leg. Over a period of about an hour and with about 15 to 18 different press moves in different places along the arc of the bend, he got that rod straightened from its 30 - 35 degree bend to where you could JUST see slim slivers - and I mean SLIM slivers - of daylight under a 3-foot straight edge laid along the rod.

I put the rod back in the cylinder and that 941 worked 6 days a week for most of the next 2 years, until the owner sold it, without a problem, including no leaks.

The Danish mechanic/welder/fabricator told me that secret lay in using only sunshine to warm it and in taking LOTTTZ of small 'bites' with the press, a little atta time, spread out along the whole bend rather than in trying to straighten it all in one or two moves.

BTW, the press was out in the good old Queensland sunshine as well.

Just my 0.02.

You have a wonderful day. Best wishes. Deas Plant.

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Mon, Apr 22, 2019 12:52 AM
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