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2 Ton clutch

2 Ton clutch

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twotonner
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Recently I have had the pleasure of helping my two elderly uncles (one is 92, the other 90) work on a Cat 2 Ton. One is hard of hearing, their eyes aren't what they used to be, both only last so long, but their minds are sharp and they can still wrench and teach a 62 year old young pup like me a thing or three. The old 2 Ton is now running quite well and to get it there I got an education on magnetos. The current problem is the frozen clutch.

While at the local watering hole with my younger uncle (still tips a few almost daily) he told me he had gotten a parts 2 Ton with this cat. That was news to me or I had forgotten about it over the years. With this new info we drug it out of the weeds and searched the old barn that is full of dozer and tractor parts. Besides the carcass in the weeds, sure enough in one corner of the barn there was a complete extra steering tiller assembly, a clutch with transmission shaft, and extra clutch plates (poor).

Next to it was a pile of spare early D2 parts including steering clutches. Lo and behold upon comparing them, the 2 Ton main clutch plates and the D2 steering clutch plates look identical.

After searching the internet I cannot find much on the 2 Ton clutch or any thing about this match. Hence, my question of the day... Can anyone confirm that the 2 ton main clutch plates (which is dry) and the D2 steering clutch plates (at least the early ones) are interchangeable? That would certainly simplify replacements. All I had read was that the 2 Ton plates would have to be sent in for relining.

What do the experts say?
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Sat, Aug 15, 2020 4:12 AM
drujinin
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If you have enough carcass parts laying around to do a visual parts examination and they physically match up, I would interchange with no hesitation! After all, it is a learning experience!
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Sat, Aug 15, 2020 7:03 PM
twotonner
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Reply to drujinin:
If you have enough carcass parts laying around to do a visual parts examination and they physically match up, I would interchange with no hesitation! After all, it is a learning experience!
Thank you for the reply. Hopefully I can get at the clutch this week. I have been busy with a 100 year old bank safe and the 2 Ton service manual just showed up today. Once we get the original clutch out we can compare more clutch discs. I am not optimistic there will be enough good ones. Anyone else out there had a 2 Ton clutch apart?

[attachment=60116]IMG_4945.jpg[/attachment]
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Wed, Aug 19, 2020 10:27 AM
naylorbros
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Reply to twotonner:
Thank you for the reply. Hopefully I can get at the clutch this week. I have been busy with a 100 year old bank safe and the 2 Ton service manual just showed up today. Once we get the original clutch out we can compare more clutch discs. I am not optimistic there will be enough good ones. Anyone else out there had a 2 Ton clutch apart?

[attachment=60116]IMG_4945.jpg[/attachment]
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Yes I have had one of those out before. That one looks like fun as the toothed ring that is in the flywheel needs to come out if you are not splitting the tractor.
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Fri, Aug 21, 2020 12:18 AM
Mike Meyer
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Reply to naylorbros:
Yes I have had one of those out before. That one looks like fun as the toothed ring that is in the flywheel needs to come out if you are not splitting the tractor.
I've done one, they are a nice easy tractor to work on, nothing too heavy, felt seals everywhere for simple oil control, designed for farmers to wrench on, from memory there are 3 lined plates in there, I remember I had to get mine relined and screwed up, not the first time either, not knowing the new thickness of the original clutch lining material, I ended up going too thick, and while I could get the clutch pack back together and fitted in the tractor, there wasn't enough free play room in the pack to allow for the clutch to be disengaged.

I ended up removing one of the plates, and leaving only 2 in there, it's never slipped once.

I think I have some D2 4U steering clutch plates in the shed, plus I know I have the spare main clutch plate still, I just keep forgetting to compare them.

Good luck with your 2 Ton, they are a really nice tractor, really advanced engineering at the time, wet brakes and steering clutches, single lobe cam shaft, overhead valves, the same oil used right through the tractor, they were sold in big numbers here in Oz in 1927 and 1928.
Mike
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Fri, Aug 21, 2020 2:00 AM
edb
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Reply to Mike Meyer:
I've done one, they are a nice easy tractor to work on, nothing too heavy, felt seals everywhere for simple oil control, designed for farmers to wrench on, from memory there are 3 lined plates in there, I remember I had to get mine relined and screwed up, not the first time either, not knowing the new thickness of the original clutch lining material, I ended up going too thick, and while I could get the clutch pack back together and fitted in the tractor, there wasn't enough free play room in the pack to allow for the clutch to be disengaged.

I ended up removing one of the plates, and leaving only 2 in there, it's never slipped once.

I think I have some D2 4U steering clutch plates in the shed, plus I know I have the spare main clutch plate still, I just keep forgetting to compare them.

Good luck with your 2 Ton, they are a really nice tractor, really advanced engineering at the time, wet brakes and steering clutches, single lobe cam shaft, overhead valves, the same oil used right through the tractor, they were sold in big numbers here in Oz in 1927 and 1928.
Mike
Hi Team,
scan below from the grey 2 Ton Operator's Instruction Book, Form No 4024.
Hope it helps--repeats what has been said above.
Cheers,
Eddie B.
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Fri, Aug 21, 2020 7:21 AM
twotonner
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Reply to edb:
Hi Team,
scan below from the grey 2 Ton Operator's Instruction Book, Form No 4024.
Hope it helps--repeats what has been said above.
Cheers,
Eddie B.
Attachment
Thank you for the replies. The service manual certainly helped to understand the clutch removal. Pretty nice set up as once the transmission shaft coupling is removed there is enough room to slide the complete clutch and shaft assembly back to remove it. The clutch assembly is now out. Of coarse the clutch plates, inner toothed ring, and the outer toothed ring were very rusty and made us earn our progress. We also had to remove the clutch pedal throw out bearing shaft because with the clutch assembly being frozen solid we could not tip the transmission shaft up enough to clear it. Normally there would be enough give in the teeth of the disks and toothed ring
to lift up the rear. Naturally one half round key would not budge from the key way on the shaft. We had to use every trick in the book, some old ones from my uncles and a few modern high tech ones from me to finally prevail. The toothed outer ring that bolts to the flywheel gave first. Once out that ring was persuaded to leave the clutch linings.

Funny thing is, this cat must have been been parked with a stick on the clutch before my uncle bought it. It was all rusted in place with the clutch springs compressed. Fortunately, we have a spare clutch from the parts cat that is in pretty good condition. The disks are shot though. I forgot to take pictures. I'll take a few next time.
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Fri, Aug 21, 2020 11:20 PM
Mike Meyer
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Reply to twotonner:
Thank you for the replies. The service manual certainly helped to understand the clutch removal. Pretty nice set up as once the transmission shaft coupling is removed there is enough room to slide the complete clutch and shaft assembly back to remove it. The clutch assembly is now out. Of coarse the clutch plates, inner toothed ring, and the outer toothed ring were very rusty and made us earn our progress. We also had to remove the clutch pedal throw out bearing shaft because with the clutch assembly being frozen solid we could not tip the transmission shaft up enough to clear it. Normally there would be enough give in the teeth of the disks and toothed ring
to lift up the rear. Naturally one half round key would not budge from the key way on the shaft. We had to use every trick in the book, some old ones from my uncles and a few modern high tech ones from me to finally prevail. The toothed outer ring that bolts to the flywheel gave first. Once out that ring was persuaded to leave the clutch linings.

Funny thing is, this cat must have been been parked with a stick on the clutch before my uncle bought it. It was all rusted in place with the clutch springs compressed. Fortunately, we have a spare clutch from the parts cat that is in pretty good condition. The disks are shot though. I forgot to take pictures. I'll take a few next time.
Finally got around to comparing the clutch plates, the D2 4U steering clutch plate is smaller than the 2 Ton plate, plus as you can see, the teeth are completely different.

When I had my 2 Ton plates relined they were too thick, because I didn't have the original thickness spec, the linings on mine are around 0.155" thick each side, I've got a feeling the new spec was actually 1/8", someone here can confirm that I'm sure.
Mike
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Sat, Aug 22, 2020 2:08 PM
rax200
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Reply to Mike Meyer:
Finally got around to comparing the clutch plates, the D2 4U steering clutch plate is smaller than the 2 Ton plate, plus as you can see, the teeth are completely different.

When I had my 2 Ton plates relined they were too thick, because I didn't have the original thickness spec, the linings on mine are around 0.155" thick each side, I've got a feeling the new spec was actually 1/8", someone here can confirm that I'm sure.
Mike
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Hi Mike,

Great work on the 7J, i would say you will have it ploughing the padocks very soon.

Have you tried the 2 Ton plate up against one off a D4 as they are bigger.

Regards
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Sat, Aug 22, 2020 2:51 PM
Mike Meyer
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Reply to rax200:
Hi Mike,

Great work on the 7J, i would say you will have it ploughing the padocks very soon.

Have you tried the 2 Ton plate up against one off a D4 as they are bigger.

Regards
Hello Daryl, no I haven't, I don't have a spare plate out of a D4 here.
Regards
Mike
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Sat, Aug 22, 2020 6:58 PM
twotonner
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Reply to Mike Meyer:
Finally got around to comparing the clutch plates, the D2 4U steering clutch plate is smaller than the 2 Ton plate, plus as you can see, the teeth are completely different.

When I had my 2 Ton plates relined they were too thick, because I didn't have the original thickness spec, the linings on mine are around 0.155" thick each side, I've got a feeling the new spec was actually 1/8", someone here can confirm that I'm sure.
Mike
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Thank you for that information and pictures. Can you throw a tape measure across the D2 and measure the diameter?

There is no guarantee that the extra plates that were supposed to be D2 actually were just because they were in the D2 pile. It is surprising that there would have been 2 Ton parts there but anything is possible. Are all early D2 the same size?

What about steering clutches in a 10, 20, anyone have the diameters of them? Grasping at straws at this point as I doubt we have enough good pieces to reline.

Thanks everyone.
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Sat, Aug 22, 2020 8:56 PM
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