Reply to Ray54:
I had the same on a 9u D6 30 years ago. I started by taking the plate with the lock pins that are actuated by the clutch lever off the side of transmission. Hoping to find something simple like a bad spring. Found nothing looking wrong. Cleaned it all very well and the pins all moved as they should. Put it back together, and never had any more trouble. So I assumed just a very small piece of crude that kept the pin from moving with the spring pressure.
I have never worked on a D6 B so it may be different. But as I understand the back end was not changed much until the D 6 C , so I think the B would have the gear locking pins, that are actuated by the clutch lever. If like the D6 u series, it is much easier to take plate off the side than to remove the whole transmission.
[quote="Ray54 post=248060 userid=2055"]I had the same on a 9u D6 30 years ago. I started by taking the plate with the lock pins that are actuated by the clutch lever off the side of transmission. Hoping to find something simple like a bad spring. Found nothing looking wrong. Cleaned it all very well and the pins all moved as they should. Put it back together, and never had any more trouble. So I assumed just a very small piece of crude that kept the pin from moving with the spring pressure.
I have never worked on a D6 B so it may be different. But as I understand the back end was not changed much until the D 6 C , so I think the B would have the gear locking pins, that are actuated by the clutch lever. If like the D6 u series, it is much easier to take plate off the side than to remove the whole transmission.
[/quote]
Well I got this far. Took the plate and linkage off the right side to look at the 4 plungers and springs. They look ok.
I'm having a harder time shifting from forward to reverse and opposite when working. The popping out of gear doesn't happen very often, but quite frequently the F-N-R lever is locked solid when I stop to change directions and I have to play with the clutch lever to get it to free up.
I will clean the pins and springs and put the interlock shaft cover back on, then see if tinkering with the linkage adjustment does anything. The manual gives one exact length for the interlock linkage length and that is spot on, but I guess it could be due for a bump one direction or another.
This mechanism, like everything else, is in such a NOT fun place to work on it.
Any other ideas or suggestions?