Reply to ccjersey:
D315 engine then...if it is a 112. Quick check for a 212 with D311 four cylinder engine is the moldboard will be 10' long vs 12' on the 112. Also the rear wheels on the 212 stick out past the rear of the grader frame. I don't think they do on a 112. The D315 and D311 look very much alike.
You might have a problem other than the injector. Best way to diagnose is to swap the injector with another cylinder and see if the miss moves with the injector (bad capsule or CAT called them an injector "valve")
If the misfire stays in the same cylinder with the good injector from another cylinder.....Then you could have a pump problem or a cylinder/valve problem. The pump can be checked pretty easily by installing an injector line pointing out toward the wheels and screwing an injector extension piece and a good capsule onto it. Then turn engine over using the pony motor with decompression pulled so it cannot start when you open the throttle. The spray pattern should be fine and even. This setup can also be used to check any number of capsule injector nozzles, the capsules will not leak if you screw them on the extension hand tight as long as there is no trash in the joint. The thread holding the capsule on the extension is not a tight fit and will not stand tightening much more than finger tight.
Be careful not to get close enough to get fuel injected through your skin. This is a true emergency, get proper treatment immediately if that happens to avoid infection.
Problems with the cylinder could be valves (usually would hear it) or rings/piston/cylinder. The old style pistons used in the engines of that era were two pieces screwed together and the tops came off fairly often. Operators frequently reported bits of hot piston would be blown out the exhaust when that happened.
Permanent install the injector with a new set of dust seals to keep debris from getting in around the injector and under the line nut. The hold down nut is torqued to 100 pound-foot. Can do without the dust seals for temporary installation.
[quote="ccjersey"]D315 engine then...if it is a 112. Quick check for a 212 with D311 four cylinder engine is the moldboard will be 10' long vs 12' on the 112. Also the rear wheels on the 212 stick out past the rear of the grader frame. I don't think they do on a 112. The D315 and D311 look very much alike.
You might have a problem other than the injector. Best way to diagnose is to swap the injector with another cylinder and see if the miss moves with the injector (bad capsule or CAT called them an injector "valve"😉
If the misfire stays in the same cylinder with the good injector from another cylinder.....Then you could have a pump problem or a cylinder/valve problem. The pump can be checked pretty easily by installing an injector line pointing out toward the wheels and screwing an injector extension piece and a good capsule onto it. Then turn engine over using the pony motor with decompression pulled so it cannot start when you open the throttle. The spray pattern should be fine and even. This setup can also be used to check any number of capsule injector nozzles, the capsules will not leak if you screw them on the extension hand tight as long as there is no trash in the joint. The thread holding the capsule on the extension is not a tight fit and will not stand tightening much more than finger tight.
Be careful not to get close enough to get fuel injected through your skin. This is a true emergency, get proper treatment immediately if that happens to avoid infection.
Problems with the cylinder could be valves (usually would hear it) or rings/piston/cylinder. The old style pistons used in the engines of that era were two pieces screwed together and the tops came off fairly often. Operators frequently reported bits of hot piston would be blown out the exhaust when that happened.
Permanent install the injector with a new set of dust seals to keep debris from getting in around the injector and under the line nut. The hold down nut is torqued to 100 pound-foot. Can do without the dust seals for temporary installation.[/quote]
It is a 10 ft moldboard. With it running I can loosen the back injector line and the smoke clears up and quits missing. Still could be the valve? Do you know where I can get parts? We have over 2 feet of snow so It will be a couple weeks before I work on it again.