Reply to Old Magnet:
Must have been some loose fitting pins to get by with 10 ton on the D4.
I get by with 30-ton (just barely) on the D4 but if the pin ends are smeared from rubbing on the guards I have to get out the 60 ton cylinder. Don't think I'd build a press with less than 100 ton capacity if your doing a variety of track.
Luckily Callan has one of the best track repair guys in Oz just down the road from him who rebuilds and sells new tracks for all models of crawlers, big and small, his name is Joe and he talks about pins and bushes often needing big tonnages to split tracks, like 60 tons or more on the initial push, and he said the bushes can and do explode when they are tight and worn through, steel shards fly everywhere like a grenade, I assume that is why the Cat Dealer here in my State now outsource their track work, I believe to Komatsu.
I reckon there are certain jobs on these old Cats that it's worth paying the expert who has the right gear and experience and skills to do the job safely each time, and track work is one of them, grinding crankshafts is another. Joe only charges $50 or $60 a hour, that's cheap for a guy with 55 years crawler repair, and operator experience, and if you help him I think it only takes a day for 2 guys to turn all your old ones, or install new pins and bushes, his $500 labour bill is a good investment to see it done safely, quickly and properly the first time. If it looks easy after doing your first ones then go ahead and set up you own press for the next set you have to do, but I doubt you could set up a good safe track press for $500, and then only to see it used once in a blue moon. Getting the old track plate bolts in and out can be a trick too Joe said, if they are old and worn, and so you need a good 3/4", or 1" rattle gun for just that part of the job.
Regards
Mike