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Clarify starters for electric start conversion

Clarify starters for electric start conversion

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raklet
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I am converting a 12 8T grader to electric start. I have done my homework and come up with the following parts list:

42 MT starter, clockwise rotation, RH Helical cut pinion gear, 11 (preferred) or 12 tooth. Direct End Housing that is SAE3 145 Degrees.


I'm not listing any of the other parts because they are commonly available and easy to get.

I have yet to call CPC or some of the other sources listed because I am trying to find the parts close to home to avoid shipping charges. I have found places that say they know all about what I am trying to do and can build me a starter for my application. Here are some of the statements they have made that are in direct conflict with what Old Magnet has to say on the subject. These are things I would like clarification on. I tend to trust what OM has to say on the subject over these people, but I really want to make sure I know what I am doing before I go on a part buying spree.

* You have to buy a 40MT. It requires a special bendix and it is not available in the 42MT. I think this guy is referring to the bendix inertia drive, but OM indicates this is not necessary. Please clarify.

* You have to buy a 50MT. The 40MT and 42MT are undersized. They will work, but they just don't have enough cranking power. Again this is in direct conflict with OM. He says the 50MT is overkill for engines under 950 cubic inches. What is the displacement on a 12 8T anyway?

Thanks,

Raklet
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Thu, Feb 19, 2009 6:07 AM
ccjersey
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D318? 4.5"x5.5" 6 cylinder comes up to ~525 cubic inches displacement.

The inertia drive would be a step backwards and $$. You want a commonly available solenoid shift starter instead. You just have to get the DE housing and helical gear drive to make it work.

I see farm tractors with similar size engines using the 50MT (JD5010/5020 with a 531) on up to the 855 Cummins etc. Probably depends a bit on compression ratio and engine design for example precombustion vs direct injection and high pressure injection vs the ~5-600 psi of the CAT injectors.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare timeπŸ˜„
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Thu, Feb 19, 2009 10:23 AM
raklet
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Reply to ccjersey:
D318? 4.5"x5.5" 6 cylinder comes up to ~525 cubic inches displacement.

The inertia drive would be a step backwards and $$. You want a commonly available solenoid shift starter instead. You just have to get the DE housing and helical gear drive to make it work.

I see farm tractors with similar size engines using the 50MT (JD5010/5020 with a 531) on up to the 855 Cummins etc. Probably depends a bit on compression ratio and engine design for example precombustion vs direct injection and high pressure injection vs the ~5-600 psi of the CAT injectors.
Thanks ccjersey.

Would a 50MT be better for cold weather than a 42MT?
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Thu, Feb 19, 2009 10:39 AM
raklet
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Reply to ccjersey:
D318? 4.5"x5.5" 6 cylinder comes up to ~525 cubic inches displacement.

The inertia drive would be a step backwards and $$. You want a commonly available solenoid shift starter instead. You just have to get the DE housing and helical gear drive to make it work.

I see farm tractors with similar size engines using the 50MT (JD5010/5020 with a 531) on up to the 855 Cummins etc. Probably depends a bit on compression ratio and engine design for example precombustion vs direct injection and high pressure injection vs the ~5-600 psi of the CAT injectors.
Just a side thought.....

OM, do you recommend the 40 or 42 over the 50 because it fits better in the D4/6? I know there are issues with side panels and such and a 50 would be ugly due to its larger size.

Space isn't a concern on the grader.
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Thu, Feb 19, 2009 10:43 AM
cr
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Reply to raklet:
Just a side thought.....

OM, do you recommend the 40 or 42 over the 50 because it fits better in the D4/6? I know there are issues with side panels and such and a 50 would be ugly due to its larger size.

Space isn't a concern on the grader.
I put a 12 volt 40 mt in my familys D6 9U with the D318 when I put a wet clutch in it 10 - 12 years ago, after seeing it done my neighbor put the same 12v 40 mt setup in his 8t grader that had the hole already cut in the bell housing from the factory. The D6 gets used regularly as a ditching tractor by many different operators.

In your colder winters you might want the 50mt with 24 volt as batteries lose lots of cranking power the colder it gets.

There is a little story to why I went with 12 volt.
I was searching the junkyards for an orginal inertia drive 24 volt starter in the 90's for my D4, when our starter rebuilder found that marcus one was going to build the replacement drive parts for the 40mt silinoid starter for the early cat graders. I was thrilled when he crossed the starter numbers that came from my fathers factory direct start d4 and it mached the numbers for the grader and D6 tractor. I went with 12 volt because at the time we had a few Case 2590 tractors with a 500 cubic inch engine that had the 40mt, two group 31 batteries and a gm 10si alternator from the factory. Prior to that we just had deere do the electrical up dates on our 2510, 3020, 4020 tractors that ended up switching them over from 24 to 12 volt. Even our cats (ie cat challanger 65) built in the mid 80's came with 12 volt.

That being said if you want 12 volt you need good batteries and good connections, especialy in colder weather.
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Thu, Feb 19, 2009 11:20 AM
ccjersey
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Reply to raklet:
Thanks ccjersey.

Would a 50MT be better for cold weather than a 42MT?
Bigger's better in my book, but I still have ponies on all of our stuff older than about 1960. I believe CAT uses a 50MT on the D333 which is basically the same size engine, but I would have to look at the 12E to be sure of the starter model.

If someone was going to be using the grader without exercising common sense about cranking duty cycle times, I would say the larger starter would be a good investment. If you are going to run it and have starting fluid or glow plugs installed in a decently maintained engine, the smaller starter is known to do the job ok.
D2-5J's, D6-9U's, D318 and D333 power units, 12E-99E grader, 922B & 944A wheel loaders, D330C generator set, DW20 water tanker and a bunch of Jersey cows to take care of in my spare timeπŸ˜„
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Thu, Feb 19, 2009 11:22 AM
cr
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Reply to ccjersey:
Bigger's better in my book, but I still have ponies on all of our stuff older than about 1960. I believe CAT uses a 50MT on the D333 which is basically the same size engine, but I would have to look at the 12E to be sure of the starter model.

If someone was going to be using the grader without exercising common sense about cranking duty cycle times, I would say the larger starter would be a good investment. If you are going to run it and have starting fluid or glow plugs installed in a decently maintained engine, the smaller starter is known to do the job ok.
The orginal 40mt inertia starter was very simmilar to the 40mt solenoid that we now use for the retrofit. However the bigger starter means more copper and more power you can run though it without damaging it.

The main problem you are going to have is the cold weather slowing down the chemical reactions in the batteries, thus lowering the availble voltage. The lower the voltage the more amps you will draw through the system. You will need the extra copper to handle the extra load caused by insufficent power combined with trying to get a cold diesel to start. The contacts on the 40mt are prone to welding at high amp / low power situations. If you intend to plow through a cold storm get the bigger 50mt, otherwise you will be fine with the 40mt.
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Thu, Feb 19, 2009 11:42 AM
Old Magnet
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Reply to ccjersey:
Bigger's better in my book, but I still have ponies on all of our stuff older than about 1960. I believe CAT uses a 50MT on the D333 which is basically the same size engine, but I would have to look at the 12E to be sure of the starter model.

If someone was going to be using the grader without exercising common sense about cranking duty cycle times, I would say the larger starter would be a good investment. If you are going to run it and have starting fluid or glow plugs installed in a decently maintained engine, the smaller starter is known to do the job ok.
The original direct start option for the 8T was a 40MT starter (24v)
Cat is still using the 42MT 24v (replaces obsolete 40MT) starter on in line 6-cyl engines.
The 50MT is still current production (24v) and used on the D7's on up.

The physical difference between the 40/42MT and the 50MT is about 1/2 inch in length and 7/16 inch on the diameter.

The drive end housings are the same for the 40 & 50MT units....all three use the same helical drive.

If you feel you need the larger starter size (D7-D11) it will fit but you will have to match it with the appropriate batteries, switches and wiring to take advantage of it's
capacity.
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Thu, Feb 19, 2009 11:56 AM
OzDozer
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Reply to Old Magnet:
The original direct start option for the 8T was a 40MT starter (24v)
Cat is still using the 42MT 24v (replaces obsolete 40MT) starter on in line 6-cyl engines.
The 50MT is still current production (24v) and used on the D7's on up.

The physical difference between the 40/42MT and the 50MT is about 1/2 inch in length and 7/16 inch on the diameter.

The drive end housings are the same for the 40 & 50MT units....all three use the same helical drive.

If you feel you need the larger starter size (D7-D11) it will fit but you will have to match it with the appropriate batteries, switches and wiring to take advantage of it's
capacity.
raklet - I'd trust OM's independent and impartial judgement and knowledge over any company person who may be trying to sell a certain line.

Delco state that the 40MT/42MT is designed for engines up to 950 cubic inches, and the 50MT is designed for engines over 950 cubic inches .. however, this is in vehicular applications .. maybe tractor/industrial/agricultural applications had different recommendations.

Here is a Delco-Remy application catalog book that will provide useful additional info for you. Even though it is mid-60's, and has obsolete product info in it .. it still provides much useful info.
This book not only provides info on vehicular and industrial applications .. it also provides a lot of info on the Delco starter motors .. much useful wiring information .. design information .. identification info .. along with cable recommendations ..

http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1&item=250143625418

Here are the comparison dimensions of the 40MT and 50MT.

http://img54.imageshack.us/img54/2740/delco40mt50mtgv7.jpg
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Thu, Feb 19, 2009 12:39 PM
raklet
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Reply to OzDozer:
raklet - I'd trust OM's independent and impartial judgement and knowledge over any company person who may be trying to sell a certain line.

Delco state that the 40MT/42MT is designed for engines up to 950 cubic inches, and the 50MT is designed for engines over 950 cubic inches .. however, this is in vehicular applications .. maybe tractor/industrial/agricultural applications had different recommendations.

Here is a Delco-Remy application catalog book that will provide useful additional info for you. Even though it is mid-60's, and has obsolete product info in it .. it still provides much useful info.
This book not only provides info on vehicular and industrial applications .. it also provides a lot of info on the Delco starter motors .. much useful wiring information .. design information .. identification info .. along with cable recommendations ..

http://cgi.ebay.com/ebaymotors/ws/eBayISAPI.dll?ViewItem&rd=1&item=250143625418

Here are the comparison dimensions of the 40MT and 50MT.

http://img54.imageshack.us/img54/2740/delco40mt50mtgv7.jpg
Thanks everyone. I'm clear on what needs to be done and will stand my ground against anyone trying to tell me other than what I've learned here. πŸ˜„
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Thu, Feb 19, 2009 9:27 PM
Old Magnet
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Reply to raklet:
Thanks everyone. I'm clear on what needs to be done and will stand my ground against anyone trying to tell me other than what I've learned here. πŸ˜„
Hi Oz,
Thanks for the plug.....now you know one of the reasons why I am not in the starter conversion businessπŸ™„ πŸ™„ 😊 😊
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Thu, Feb 19, 2009 10:44 PM
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